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Abstract Simultaneous improvement of strength and conductivity is urgently demanded but challenging for bimetallic materials. Here we show by creating a self-assembled lamellar (SAL) architecture in W-Cu system, enhancement in strength and electrical conductivity is able to be achieved at the same time. The SAL architecture features alternately stacked Cu layers and W lamellae containing high-density dislocations. This unique layout not only enables predominant stress partitioning in the W phase, but also promotes hetero-deformation induced strengthening. In addition, the SAL architecture possesses strong crack-buffering effect and damage tolerance. Meanwhile, it provides continuous conducting channels for electrons and reduces interface scattering. As a result, a yield strength that doubles the value of the counterpart, an increased electrical conductivity, and a large plasticity were achieved simultaneously in the SAL W-Cu composite. This study proposes a flexible strategy of architecture design and an effective method for manufacturing bimetallic composites with excellent integrated properties.

Metallic alloys with high strength and large ductility are required for extreme structural applications. However, the achievement of ultrahigh strength often results in a substantially decreased ductility. Here, we report a strategy to achieve the strength-ductility synergy by tailoring the alloy composition to control the local stacking fault energy (SFE) of the face-centered-cubic (fcc) matrix in an L12-strengthened superlattice alloy. As a proof of concept, based on the thermodynamic calculations, we developed a non-equiatomic CoCrNi2(Al0.2Nb0.2) alloy using phase separation to create a near-equiatomic low SFE disordered CoCrNi medium-entropy alloy matrix with in situ formed high-content coherent Ni3(Al, Nb)-type ordered nanoprecipitates (∼ 12 nm). The alloy achieves a high tensile strength up to 1.6 GPa and a uniform ductility of 33%. The low SFE of the fcc matrix promotes the formation of nanotwins and parallel microbands during plastic deformation which could remarkably enhance the strain hardening capacity. This work provides a strategy for developing ultrahigh-strength alloys with large uniform ductility.

Highlights The Sn and Sb incorporation boosts the electronic conductivity and lithium diffusivity of Si anodes, thereby reducing the stress due to lithium concentration gradient. The lithiation of modified electrode mimics isotropic solid solution reaction, rather than the original anisotropic two-phase reaction of Si, effectively weakening the stress concentration. The silicon-rich particles exhibit a capacity of over 1.9 Ah g−1 after 100 cycles at 0.1 A g−1 and maintain the excellent cyclic stability at 3 A g−1.

In this study, G-phase strengthened 7Ni maraging alloys were studied using a combination of thermodynamic prediction based on the TCFE-7 database and advanced experimental techniques, including micro-hardness testing, electron backscatter diffraction (EBSD), in-situ X-ray diffraction (XRD), transmission electron microscopy (TEM), and atom probe tomography (APT). The martensite reversion and phase stability of overcooled austenite were precisely determined for a series of Fe–7Ni–2Si-based alloys, validating the effectiveness of thermodynamic predictions in martensite transformation.Based on these theoretical prediction, aging hardness measurements and microstructural observations further revealed that Ni16X6Si7-G (X = Ti, Nb, Ta) precipitates are effective strengthening phases in 7Ni maraging steel, with the exception of Ni16X6Si7 (X = Mn, Zr) due to their significantly different thermal stabilities. Experimental results showed that the Ni16X6Si7-G (X = Ti, Nb, Ta) precipitates remained stable and densely distributed within the martensitic matrix after aging at 500 °C, resulting in high aging hardness values ranging from 350 to 550 HV. Among the studied alloys, the 1Ti alloy strengthened by the Ni16Ti6Si7-G phase exhibited the finest particle radius (estimated at 1.4 nm) and the highest number density (estimated at 1.9 × 1024/m3). Additionally, it is worth noting that the Ni16Zr6Si7-G phase was believed to form through eutectic reaction with α-Fe during solidification and the Ni16Mn6Si7-G phase was only stable at temperatures below 460 °C and was not detected experimentally.These findings enhance our comprehension of G-phase precipitation and strengthening in 7Ni maraging steel and underscore the potential for utilizing thermodynamic calculations and advanced experimental techniques to guide the design and optimization of high-strength alloys.

The challenge of fabricating nanostructured W–Cu composites by powder metallurgy has been solved by means of modulated phase separation. A hierarchically nanostructured (HN) W–Cu composite was prepared using intermediary Al through sluggish asynchronous phase separation. In addition to a dual network composed of a Cu phase and the W–Cu nanostructure, dense Al-containing nanoprecipitates with a body-centered cubic (bcc) structure are distributed in the W matrix. Compared with a pristine W/Cu interface, the newly formed W/Cu interfaces modulated by Al and the coherent W/Al-containing particle interfaces possess lower energy and enhanced bonding strength due to efficient electron transfer and strong coupling interactions. With a large number of stable heterogeneous interfaces and a “self-locking” geometry, the HN W–Cu composite exhibits excellent resistance against plastic deformation. The combination of the presented composite’s hardness and compressive strength outperforms all other sintered W–Cu composites with the same Cu content. Under a reciprocating sliding load, the reactive Al prevents excessive oxidation. The excellent synergy of the hardness and toughness of the friction-induced surface endows the HN composite with high abrasion resistance. This study provides a new strategy to modulate the structure and energy state of interfaces in metallic composites containing immiscible components in order to achieve high mechanical performance.

Abstract High-performance refractory alloys with ultrahigh strength and ductility are in demand for a wide range of critical applications, such as plasma-facing components. However, it remains challenging to increase the strength of these alloys without seriously compromising their tensile ductility. Here, we put forward a strategy to “defeat” this trade-off in tungsten refractory high-entropy alloys by stepwise controllable coherent nanoprecipitations (SCCPs). The coherent interfaces of SCCPs facilitate the dislocation transmission and relieve the stress concentrations that can lead to premature crack initiation. As a consequence, our alloy displays an ultrahigh strength of 2.15 GPa with a tensile ductility of 15% at ambient temperature, with a high yield strength of 1.05 GPa at 800 °C. The SCCPs design concept may afford a means to develop a wide range of ultrahigh-strength metallic materials by providing a pathway for alloy design.

The optimal aging temperatures of 400–550 °C for high strength steels falls into the dangerous temperature range of temper-embrittlement. To obtain a good low-temperature toughness, temperatures above 600 °C are usually selected for aging treatments, resulting in a huge loss of strength. In this work, the effects of aging treatments at 500 and 550 °C on the impact performance of a Cu precipitation-strengthened steel at a low temperature of −80 °C were systematically investigated. The solute segregation at lath boundaries is found to be the main factor controlling the low-temperature toughness. Excellent impact performance of ∼180 J at −80 °C along with a high yield strength of ∼1050 MPa and a total elongation of 19% can be obtained by controlling the segregation of solute elements, specifically Mo and Mn at the lath boundaries. The evolutions of matrix and precipitates during aging treatments were investigated. The strengthening and toughening mechanisms are also critically discussed.

Oxide-dispersion-strengthened CoCrNi alloys were fabricated via in situ oxidation by adding Ti and Y, and non-in-situ oxidation by direct addition of Ti and Y2O3, referring to as Y-ODS and Y2O3-ODS alloys, respectively. Transmission electron microscopy (TEM) and atom probe tomography (APT) characterizations reveal that both alloys consist of an ultrafine-grained face-centered-cubic (fcc) matrix, a high number density of nanoscale Y-Ti-O precipitates and a small number of (Cr0.75Ti0.25)2O3 oxides. However, the nanoscale Y-Ti-O precipitates in the two alloys show distinct phase and microstructure. The Y2O3-ODS alloy contains only incoherent orthorhombic Y2TiO5 nanoprecipitates, but the Y-ODS alloy also contains a high density of fully coherent pyrochlore Y2Ti2O7 nanoprecipitates. The Y-ODS alloy achieves an ultrahigh yield strength of 1660 MPa, which is 320 MPa higher than that of the Y2O3-ODS one, but maintains the same ductility. Quantitative analysis of the strengthening mechanism indicates that such large difference in strength is mainly attributed to the presence of coherent Y2Ti2O7 nanoprecipitates in Y-ODS alloy. This study should provide significant insight into the design of ODS high/medium-entropy alloys via in situ oxidation during mechanical alloying and consolidation.

Abstract Soft magnetic high‐entropy alloy thin films (HEATFs) exhibit remarkable freedom of material‐structure design and physical‐property tailoring, as well as, high cut‐off frequencies and outstanding electrical resistivities, making them potential candidates for high‐frequency magnetic devices. In this study, a CoCrFeNi film with excellent soft magnetic properties is developed by forming a novel core–shell structure via native oxidation, with ferromagnetic elements Fe, Co, and Ni as the core and the Cr oxide as the shell layer. The core–shell structure enables a high saturation magnetization, enhances the electrical resistivity, and thus reduces the eddy‐current loss. For further optimizing the soft magnetic properties, O is deliberately introduced into the HEATFs, and the O‐incorporated HEATFs exhibit an electrical resistivity of 237 µΩ·cm, a saturation magnetization of 535 emu cm−3, and a coercivity of 23 A m−1. The factors that determine the ferromagnetism and coercivity of the CoCrFeNi‐based HEATFs are examined in detail by evaluating the microstructures, magnetic domains, chemical valency, and 3D microscopic compositional distributions of the prepared films. These results are anticipated to provide insights into the magnetic behaviors of soft magnetic HEATFs, as well as aid in the construction of a promising material‐design strategy for these unique materials.

Metallic alloys with high strength and large ductility are required for extreme structural applications. However, the achievement of ultrahigh strength often results in a substantially decreased ductility. Here, we report a strategy to achieve the strength-ductility synergy by tailoring the alloy composition to control the local stacking fault energy (SFE) of the face-centered-cubic (fcc) matrix in an L12-strengthened superlattice alloy. As a proof of concept, based on the thermodynamic calculations, we developed a non-equiatomic CoCrNi2 (Al0.2 Nb0.2) alloy using phase separation to create a near-equiatomic low SFE disordered CoCrNi medium-entropy alloy matrix with in situ formed high-content coherent Ni3 (Al, Nb)-type ordered nanoprecipitates (~ 12 nm). The alloy achieves a high tensile strength up to 1.6 GPa and a uniform ductility of 33%. The low SFE of the fcc matrix promotes the formation of nanotwins and parallel microbands during plastic deformation which could remarkably enhance the strain hardening capacity. This work provides a strategy for developing ultrahigh-strength alloys with large uniform ductility. [ABSTRACT FROM AUTHOR]