Search

In this study, the silicon-based interlayers for hydrogenated amorphous carbon (a-C:H) coating on a chromium-plated substrate are presented. The a-Si, a-Si:N, a-Si:H and a-Si _x C _y :H interlayers with a thickness of about 306 nm were deposited by direct current magnetron sputtering technique. The a-C:H films with a thickness of about 317 nm was prepared as a top layer by radio frequency-plasma chemical vapor deposition. The a-C:H films with silicon-based interlayers were characterized by x-ray photoelectron spectroscopy, Raman spectroscopy, field emission-secondary electron microscopy, nanoindentation, micro-scratching, and electrochemical corrosion measurements in terms of their structure, morphology, mechanical and adhesive properties, and corrosion resistance. The a-C:H films with an a-Si:H interlayer exhibit the lowest corrosion current density, which is about 36 times lower than that of the uncoated chromium-plated substrate. In addition, the hardness increases from 8.48 GPa for the uncoated substrate to 20.98 GPa for the a-C:H/a-Si:H sample. The mixing with hydrogen gas could reduce the residual oxygen during the deposition process, which could reduce the Si–O bonding and improve the adhesion strength between the a-C:H film and the a-Si:H interlayer and the a-Si:H interlayer and the substrate. Therefore, it can be concluded that the protective a-C:H coating with an a-Si:H interlayer has excellent potential to significantly improve the durability and extend the service life of materials used in abrasive and corrosive environments.

This work presents a novel route for utilizing waste from power plants to create a new power source (solar cells). Bottom ash (BA) ceramic micro-particles were studied to improve an electrocatalytic activity in solar cell applications for the first time. In the counter electrodes (CE) of dye-sensitized solar cells (DSSC), bottom ash was mixed with PEDOT:PSS (PP) and polyvinylpyrrolidone (PVP) (BA/PP/PVP) in volume ratios of 3:7, 4:6, 5:5, and 6:4. We found that bottom ash has a significant impact in improving the electrocatalytic activity and DSSC efficiency of these cells. Moreover, the PP and PVP ratios have a high impact on solar cell performance. The BA/PP/PVP-(6:4) counter electrode attained a higher DSSC efficiency, 2.70%, compared to the other electrodes prepared under similar conditions and a Pt CE based DSSC (3.23%) at AM 1.5 (100 mWcm−2 ). The influences of bottom ash and PP/PVP ratios on film structure, electrocatalytic activity in − I3 reduction, redox reaction rate, and electron transport were characterized using SEM, CV, Tafel, and EIS, respectively. The results show that low-cost BA/PP/PVP-(6:4) CE is a promising new alternative to Pt CEs in DSSCs. [ABSTRACT FROM AUTHOR]