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This study looks at how welding intensity, speed, voltage, and stick-out affect the structural and mechanical characteristics of metal inert gas (MIG) welding on SUS 201 stainless steel and C20 steel. The Taguchi method is used to optimize the study's experiment findings. The results show that the welding current has a more significant effect on the tensile test than the welding voltage, stick-out, and welding speed. Welding voltage has the lowest influence. In addition to the base metals' ferrite, pearlite, and austenite phases, the weld bead area contains martensite and bainite microstructures. The optimal parameters for the ultimate tensile strength (UTS), yield strength, and elongation values are a 110 amp welding current, 15 V of voltage, a 500 mm.min−1 welding speed, and a 10 mm stick-out. The confirmed UTS, yield strength, and elongation values are 452.78 MPa, 374.65 MPa, and 38.55%, respectively, comparable with the expected value derived using the Taguchi method. In the flexural test, the welding current is the most critical element affecting flexural strength. A welding current of 110 amp, an arc voltage of 15 V, a welding speed of 500 mm.min−1, and a stick-out of 12 mm are the ideal values for flexural strength. The flexural strength, confirmed at 1756.78 MPa, is more than that of the other samples. The study's conclusions can offer more details regarding the dissimilar welding industry. [ABSTRACT FROM AUTHOR]

This study examines the effects of stick-out, welding current, welding speed, and voltage on the mechanical characteristics and microstructure of MIG welding on SUS 304 stainless steel and S20C steel. The Taguchi method was used to maximize the experiment's outcomes. Fine columnar dendrites formed at fusion sites, and δ-ferrite phases with dark lines and shapes accumulated between the fusion line and the austenite phases. A welding current of 110 A, voltage of 15 V, welding speed of 500 mm/min, and stick-out of 12 mm were the optimal settings for the ultimate tensile strength (UTS). The UTS value confirmation was 469.4 MPa, which agrees with the estimated value determined using the Taguchi technique. The tensile test revealed that welding current had a far greater impact on mechanical qualities than welding voltage, speed, and stick-out distance. The ideal welding parameters for flexural strength were as follows: stick-out of 12 mm, arc voltage of 15 V, welding speed of 450 mm/min, and welding current of 110 amp. The Taguchi method is useful, as evidenced by the validation of the flexure strength of 1937.45 MPa, which is much greater than the other samples. The impact of the thermal annealing process on the mechanical characteristics of the dissimilar weld joints could be the subject of future research. The investigation results may offer more insightful information about the dissimilar welding field. [ABSTRACT FROM AUTHOR]

In this study, we present a novel approach to injection molding, focusing on the strength of weld lines in polyamide 6 (PA6) composite samples. By implementing a mold temperature significantly higher than the typical molding practice, which rarely exceeds 100°C, we assess the effects of advanced mold temperature management. The research introduces a newly engineered mold structure specifically designed for localized mold heating, distinguishing it as the 'novel cavity.' This innovative design is compared against traditional molding methods to highlight the improvements in weld line strength at elevated mold temperatures. To optimize the molding parameters, we apply an Artificial Neural Network (ANN) in conjunction with a Genetic Algorithm (GA). Our findings reveal that the optimal ultimate tensile strength (UTS) and elongation values are achieved with a filling time of 3.4 seconds, packing time of 0.8 seconds, melt temperature of 246°C, and a novel high mold temperature of 173°C. A specific sample demonstrated the best molding parameters at a filling time of 3.4 seconds, packing time of 0.4 seconds, melt temperature of 244°C, and mold temperature of 173°C, resulting in an elongation value of 582.6% and a UTS of 62.3 MPa. The most influential factor on the PA6 sample's UTS and elongation at the weld line was found to be the melt temperature, while the filling time had the least impact. SEM analysis of the fracture surfaces revealed ductile fractures with rough surfaces and grooves, indicative of the weld line areas' bonding quality. These insights pave the way for significant improvements in injection molding conditions, potentially revolutionizing the manufacturing process by enhancing the structural integrity of the weld lines in molded PA6 samples. [ABSTRACT FROM AUTHOR]

Weld line defects, commonly occurring during the plastic product manufacturing process, are caused by the merging of two opposing streams of molten plastic. The presence of weld lines harms the product's aesthetic appeal and durability. This study uses artificial neural networks to forecast the ultimate tensile strength of a PA6 composite incorporating 30% glass fibers (GFs). Data were collected from tensile strength tests and the technical parameters of injection molding. The packing pressure factor is the one that significantly affects the tensile strength value. The melt temperature has a significant impact on the product's strength as well. In contrast, the filling time factor has less impact than other factors. According to the scanning electron microscope result, the smooth fracture surface indicates the weld line area's high brittleness. Fiber bridging across the weld line area is evident in numerous fractured GF pieces on the fracture surface, which enhances this area. Tensile strength values vary based on the injection parameters, from 65.51 MPa to 73.19 MPa. In addition, the experimental data comprise the outcomes of the artificial neural networks (ANNs), with the maximum relative variation being only 4.63%. The results could improve the PA6 reinforced with 30% GF injection molding procedure with weld lines. In further research, mold temperature improvement should be considered an exemplary method for enhancing the weld line strength. [ABSTRACT FROM AUTHOR]

Leprosy is the second most prevalent mycobacterial disease globally. Despite the existence of an effective therapy, leprosy incidence has consistently remained above 200,000 cases per year since 2010. Numerous host genetic factors have been identified for leprosy that contribute to the persistently high case numbers. In the past decade, genetic epidemiology approaches, including genome-wide association studies (GWAS), identified more than 30 loci contributing to leprosy susceptibility. However, GWAS loci commonly encompass multiple genes, which poses a challenge to define causal candidates for each locus. To address this problem, we hypothesized that genes contributing to leprosy susceptibility differ in their frequencies of rare protein-altering variants between cases and controls. Using deep resequencing we assessed protein-coding variants for 34 genes located in GWAS or linkage loci in 555 Vietnamese leprosy cases and 500 healthy controls. We observed 234 nonsynonymous mutations in the targeted genes. A significant depletion of protein-altering variants was detected for the IL18R1 and BCL10 genes in leprosy cases. The IL18R1 gene is clustered with IL18RAP and IL1RL1 in the leprosy GWAS locus on chromosome 2q12.1. Moreover, in a recent GWAS we identified an HLA-independent signal of association with leprosy on chromosome 6p21. Here, we report amino acid changes in the CDSN and PSORS1C2 genes depleted in leprosy cases, indicating them as candidate genes in the chromosome 6p21 locus. Our results show that deep resequencing can identify leprosy candidate susceptibility genes that had been missed by classic linkage and association approaches.

The influence of welding angle, welding current, travel speed, pulse time, and torch height on the geometry, macrostructure, and mechanical properties of Tungsten Inert Gas (TIG) orbital welding on an SUS 304 stainless steel pipe is investigated in this study. The results show that an electrode angle of 45° produces better weld joints than angles of 30°, 60°, 90°, and 120°. Furthermore, the electrode angle of 30° results in an acceptable weld width but a low depth of penetration (DOP) value. Welding current and weld speed have a significant impact on heat dispersion during TIG welding of an SUS 304 stainless steel pipe. The high welding current may result in blow-hole flaws, particularly near the conclusion of the welding process when heat is accumulated. A long torch height of 2 mm causes unevenness in the weld joints because the arc may be distorted when compared to shorter torch height cases. The pulse time of 0.2 s is too lengthy for a low-welding current situation because it will generate a small weld pool. As a result, the weld pool solidification process speeds up, and porosity emerges in the weld bead. A pulse time of 0.1 s results in a better weld joint. To avoid blow-hole creation, the welding current should be gradually reduced during the process. In addition, the Taguchi results demonstrate that the welding current has the greatest effect on the ultimate tensile strength (UTS) value, followed by welding speed, pulse time, electrode angle, and torch height. Furthermore, the ideal parameters for the UTS value are an electrode angle of 45°, a torch height of 2.0 mm, a welding current of 174 A, a welding speed of 72 mm/min, and a pulse time of 0.3 s. [ABSTRACT FROM AUTHOR]

Material additive or 3D printing technology has been recognized as a future manufacturing technique. The mechanical properties of products manufactured using 3D printing technology depend on many factors, especially the printing angle. Resin Castable Wax can be used as a matrix or scaffold for sensor devices in 3D printing. In this study, we explore the effects of printing angle on the mechanical properties of Resin Castable Wax V1 using the 3D stereolithography printing method. The samples are printed at three different printing angles of 0, 45, and 90°. Increasing the printing angle from 0 to 90° improves the tensile and compressive strengths. The sample printed at the angle of 90° shows the highest ultimate tensile and compressive strengths of 23.13 and 124.97 MPa, respectively, and vice versa for the sample printed at 0°. Because of the gradual inclination of the material toward the direction of load force and the larger printing boundary at a higher printing angle, the mechanical properties are improved when the printing angle is increased. These findings can be used to choose an appropriate printing angle for Resin Castable Wax V1. [ABSTRACT FROM AUTHOR]

This study aims to explore the effects of Thermoplastic Polyurethane (TPU) content on the weld line properties of Polypropylene (PP) and Acrylonitrile Butadiene Styrene (ABS) blends. In PP/TPU blends, increasing the TPU content results in a significant decrease in the PP/TPU composite's ultimate tensile strength (UTS) and elongation values. Blends with 10 wt%, 15 wt%, and 20 wt% TPU and pure PP outperform blends with 10 wt%, 15 wt%, and 20 wt% TPU and recycled PP in terms of UTS value. The blend with 10 wt% TPU and pure PP achieves the highest UTS value of 21.85 MPa. However, the blend's elongation decreases due to the poor bonding in the weld line area. According to Taguchi's analysis, the TPU factor has a more significant overall influence on the mechanical properties of PP/TPU blends than the recycled PP factor. Scanning electron microscope (SEM) results show that the TPU area has a dimple shape on the fracture surface due to its significantly higher elongation value. The 15 wt% TPU sample achieves the highest UTS value of 35.7 MPa in ABS/TPU blends, which is considerably higher than other cases, indicating good compatibility between ABS and TPU. The sample containing 20 wt% TPU has the lowest UTS value of 21.2 MPa. Furthermore, the elongation-changing pattern corresponds to the UTS value. Interestingly, SEM results present that the fracture surface of this blend is flatter than the PP/TPU blend due to a higher compatibility rate. The 30 wt% TPU sample has a higher rate of dimple area than the 10 wt% TPU sample. Moreover, ABS/TPU blends gain a higher UTS value than PP/TPU blends. Increasing the TPU ratio mainly reduces the elastic modulus of both ABS/TPU blends and PP/TPU blends. This study reveals the advantages and disadvantages of mixing TPU with PP or ABS to ensure that it meets the requirements of the intended applications. [ABSTRACT FROM AUTHOR]