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Mixing involves blending raw rubber or masticated rubber with additives using a rubber mixer, which is the most critical process in rubber production. The internal mixer, as the most important mixing equipment, experiences rotor wear during prolonged operation, affecting the gap between the mixer rotor and the chamber wall. This wear reduces mixing effectiveness, weakens filler dispersion, and ultimately impacts rubber performance. In recent years, as research on multi-walled carbon nanotubes (MWCNTs) and nanomaterials has deepened, their broad application prospects have become increasingly apparent. The objective of the present study is to understand and quantify rotor wear in rubber blends during the mixing process as influenced by multi-walled carbon nanotubes. This study found that with the increase in MWCNT content, the proportion of abrasive wear rises, while the proportion of corrosive wear decreases, leading to reduced overall wear. Compared to rubber without MWCNTs, the Payne effect decreased by 6.78%, 9.57%, 13.03%, 20.48%, and 26.06% with the addition of 1 phr, 3 phr, 5 phr, 7 phr, and 9 phr of MWCNTs, respectively. The friction coefficients between the rubber and metal increased by 6.31%, 8.57%, 25.43%, 39.31%, and 47.61%, while the metal wear rate decreased by 9.08%, 10.73%, 13.41%, 17.46%, and 25%. Conversely, the friction coefficients were reduced by 19.39%, 22.42%, 33.94%, 66.06%, and 76.36%. [ABSTRACT FROM AUTHOR]

Studies show that long‐term operation of the rubber mixer results in wear at the end face of the mixer. End face wear increases the gap between the mixing chamber and the end face, which results in leakage and reduces the mixing performance, thereby affecting the quality of the final product. Therefore, it is of significant importance to investigate the wear of metal face during the mixing process. In the present study, calcium powder was added to the rubber compound using a mechanical blender to obtain a composite material. Then the influence of the calcium powder on metal friction and wear of the end face of the mixer was analyzed. The obtained results show that the calcium powder has anti‐friction properties, which can greatly reduce the compound wear on the metal. The lowest corrosion and wear of the compound on the metal was achieved with 5 phr of calcium powder. Meanwhile, it is found that the tensile and tear‐resistance properties of the compound with 5 phr of calcium powder are slightly lower than those without calcium powder. However, the compound with 5 phr of calcium powder has higher friction, cold resistance, wet slip resistance, and lower rolling resistance. [ABSTRACT FROM AUTHOR]

The function of silane coupling agent in rubber mixing field is to combine inorganic matrix with rubber organic matrix. Silica is commonly used in the rubber mixing field to strengthen rubber. The size and amount of silica aggregates in the mixing process are important factors affecting the wear of the mixing chamber. The wear of the mixing chamber would lead to a increasing gap between the mixer chamber and the rotor, which caused the mixing efficiency reducing. It also affected the dispersion effect, then affected the mechanical and physical properties of the vulcanized rubber. In this paper, the effects of rubber compound on metal friction and wear were studied by using four silane coupling agents commonly used in rubber mixing field. The experiment was carried out at 15°C, and the attention should be paid to drying during sample preparation to avoid the deviation of the experiment caused by hydrolysis of silane coupling agent. The results showed that silanization reaction occured between silica and silane coupling agent in the mixing process. The mixing temperature was usually maintained at 145 to 155°C for 1 min in the mixer, and the silanization reaction rate was the fastest during this time. We took this rubber compound as the research object and studied the friction and wear of the rubber compound on the mixing chamber in the mixing process. The products of the silylation reaction are alcohol and water. This paper studies the corrosion and abrasion of the mixing chamber by water at high temperatures. In the mixing process, abrasive wear was the main wear form, but the corrosion wear caused by high temperature steam still occupied a large proportion. [ABSTRACT FROM AUTHOR]

Internal mixer is an important mixing equipment. After working for a long time, the end face of the internal mixer will be worn. The abrasion of the end face can increase the gap between the mixing chamber and the end face, and then material leakage occurs, which reduces the mixing effect and affects the performance of rubber compound. Therefore, it is very necessary to study the wear of the end face in the mixing process. As one‐dimensional nanomaterial, carbon nanotubes (CNTs) have a perfect hexagonal structure and many unusual mechanical, electrical and chemical properties. In recent years, with the deepening of the research of CNTs and nanomaterial's, their broad application prospects have also been continuously revealed. This paper analyzes the influence of rubber compounds with different CNTs content on the friction and wear of the end face from the perspective of formulation, and the correlation between corrosive wear and abrasive wear is studied. In the present study, it is found that as CNTs increase, the proportion of abrasive wear increases, the proportion of corrosive wear decreases, and the amount of the metal wear decreases. With the increase of CNTs, the hindering effect of CNTs on SiO2 molecules is strengthened, the degree of silanization reaction is reduced, the output of high‐temperature water vapor is reduced, and the corrosive wear of the metal is reduced. The spatial structure of CNTs is a cylinder with hexagonal plane, and it has extremely high toughness and softness, so it has slight wear on the metal. On the one hand, CNTs hinder the movement of SiO2 molecules. On the other hand, because CNTs have the wrapping effect on SiO2 molecules, some silica aggregates have no direct contact with the metal, CNTs become the medium for silica aggregates to contact with the metal. Therefore, with the increase of CNTs, the proportion of abrasive wear gradually increases, but the total amount of the metal wear gradually decreases. [ABSTRACT FROM AUTHOR]

Internal mixer is one the most commonly used rubber‐mixing equipment, which has been applied for decades. This device can operate continuously for a long time. Accordingly, it is quite probable to have wear of the end face of the mixer. Studies show that the end face wear increases the gap between the mixing chamber and the end face, resulting in material leakage, reducing the mixing effect and ultimately affecting the properties of the compound. Therefore, it is of significant importance to study the friction and wear of the mixing compound to the metal in the mixing process. Considering the superior characteristics of graphene (GE), it is considered a revolutionary material and has been widely applied in numerous applications. In the present study, the influence of the mixing compound with different amounts of GE on the friction and wear of the metal end face was analyzed and the ratio of the corrosion wear to abrasive wear was calculated for the first time. It was found that as the amount of GE increases, the proportion of abrasive wear on the metal increases, the proportion of corrosive wear on the metal decreases, and the metal wear decreases first and then increases. Moreover, the lowest metal wear can be achieved when the amount of GE is 3 phr. [ABSTRACT FROM AUTHOR]