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This study presents a device and method for multi‐metal printing of microscale structures. The method is based on combining hydrodynamic confinement of electrolytes with localized electrochemical deposition (HLECD), allowing rapid switching of the deposited metal. The device used in HLECD integrates a micro‐anode on a vertical microfluidic chip containing two open‐ended channels that control the flow of electrolytes surrounding the anode. When placed on top of a conducting surface, a localized electrochemical reaction is initiated, wherein the deposited metal composition is dictated by the electrolyte in the confinement. A range of electrolytes, which are used to deposit copper, tin, silver, and nickel, are used to fabricate multiple structures involving more than 60 material changes within a single printing process. The structures are analyzed using electron microscopy, showing the ability to achieve sharp transitions between pure metals. The constant replenishment of electrolytes also eliminates the problem of ion depletion commonly occurring in localized electrochemical deposition, and enables printing rates that are nearly an order of magnitude greater. [ABSTRACT FROM AUTHOR]

We leverage electroosmotic-flow generation in porous media in combination with a hydrophobic air gap to create a controllable valve capable of operating in either finite dosing or continuous flow mode, enabling the implementation of multi-step assays on paper-based devices. The hydrophobic air gap between two paper pads creates a barrier keeping the valve nominally closed. Electroosmotic actuation, implemented using a pair of electrodes under the upstream pad, generates sufficient pressure to overcome the barrier and connect the two pads. We present a model describing the flow and governing parameters, including the electric potentials required to open and close the valve and the threshold potential for switching between the modes of operation. We construct the air gap using a hierarchical superhydrophobic surface and study the stability of the closed valve under strenuous conditions and find good agreement between our model and experimental results, as well as stable working conditions for practical applications. We present a straightforward design for a compact and automated device based on paper pads placed on top of printed circuit boards (PCB), equipped with heating and actuation electrodes and additional power and logic capabilities. Finally, we demonstrate the use of the device for amplification of SARS-CoV-2 sequences directly from raw saliva samples, using a loop-mediated isothermal amplification (LAMP) protocol requiring sample lysis followed by enzymatic deactivation and delivery to multiple amplification sites. Since PCB costs scale favorably with mass-production, we believe that this approach could lead to a low-cost diagnostic device that offers the sensitivity of amplification methods. [ABSTRACT FROM AUTHOR]