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A high dispersion of the active metal phase of transition metals on oxide supports is important when designing efficient heterogeneous catalysts. Besides nanoparticles, clusters and even single metal atoms can be attractive for a wide range of reactions. However, many industrially relevant catalytic transformations suffer from structure sensitivity, where reducing the size of the metal particles below a certain size substantially lowers catalytic performance. A case in point is the low activity of small cobalt nanoparticles in the hydrogenation of CO and CO2. Here we show how engineering of catalytic sites at the metal–oxide interface in cerium oxide–zirconium dioxide (ceria–zirconia)-supported cobalt can overcome this structure sensitivity. Few-atom cobalt clusters dispersed on 3 nm cobalt(II)-oxide particles stabilized by ceria–zirconia yielded a highly active CO2 methanation catalyst with a specific activity higher than that of larger particles under the same conditions.

This manuscript reports the electrosynthesis of ammonia from nitrate catalysed Cu derived from Cu2O materials. Cu2O (111) and (100) preferential grain orientations were prepared through electrodeposition. Cu derived from Cu2O (111) is more active and selective for ammonia formation than Cu2O (100) derived Cu. The highest faradaic efficiency (FE) was achieved for both catalysts at −0.3 V vs RHE, with Cu derived from Cu2O (111) reaching up to 80 %. Additional measurements with quasi-in situ X-ray photoelectron spectroscopy and in situ Raman spectroscopy revealed that Cu0 is the active phase during the reaction. The stability of the catalysts was examined by ex situ methods such as SEM, XRD and ICP elemental analysis. The catalysts underwent severe morphological changes as a function of the applied potential and the reaction time, most likely due to the dissolution and redeposition of Cu. After 3 hours of reaction, the entire surface of the catalysts was reconstructed into nanoneedles. The FE after 3 hours remained higher for the Cu derived from Cu2O (111), suggesting that the activity is dependent on the initial structure and the different rates of dissolution and re-deposition.

This manuscript reports the electrosynthesis of ammonia from nitrate catalysed by Cu2O. Cu2O (111) and (100) preferential orientations were prepared through electrodeposition to investigate the effect of surface structure. Cu2O (111) is more active and selective for ammonia formation than Cu2O (100). The highest faradaic efficiency (FE) was achieved for both catalysts at -0.3 V vs RHE, with Cu2O (111) reaching up to 80%. Additional measurements with quasi-in situ X-ray photoelectron spectroscopy and in-situ Raman spectroscopy revealed that Cu0 is the active phase during the reaction. The stability of the catalysts was examined by ex-situ methods such as scanning electron microscopy, X-ray diffraction and inductively coupled plasma-optical emission spectrometry. The catalysts undergo severe morphological changes as a function of the applied potential and the reaction time, most likely due to the dissolution and redeposition of Cu. After three hours of reaction, the entire surface of the catalysts was reconstructed into nanoneedles. The final FE was still higher for the original Cu2O (111) electrode.

Aiming at knowledge-driven design of novel metal–ceria catalysts for automotive exhaust abatement, current efforts mostly pertain to the synthesis and understanding of well-defined systems. In contrast, technical catalysts are often heterogeneous in their metal speciation. Here, we unveiled rich structural dynamics of a conventional impregnated Pd/CeO2 catalyst during CO oxidation. In situ X-ray photoelectron spectroscopy and operando X-ray absorption spectroscopy revealed the presence of metallic and oxidic Pd states during the reaction. Using transient operando infrared spectroscopy, we probed the nature and reactivity of the surface intermediates involved in CO oxidation. We found that while low-temperature activity is associated with sub-oxidized and interfacial Pd sites, the reaction at elevated temperatures involves metallic Pd. These results highlight the utility of the multi-technique operando approach for establishing structure–activity relationships of technical catalysts.