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Shear-induced crystallization behavior was studied using a phase-separated blend comprising a polypropylene continuous phase and a low-density polyethylene (LDPE) dispersion, which is known to show strain hardening in transient elongation viscosity. In this study, crystallization behavior was mainly evaluated by the light intensity transmitted through a transparent parallel-plate geometry. It was found that shear-induced crystallization was greatly accelerated by the addition of LDPE, resulting in a high crystallization temperature and a highly oriented structure. When the sample was cooled slowly, however, shear-induced crystallization was not accelerated by LDPE. Furthermore, extrusion was performed using a capillary rheometer. The molecular orientation in the strands collected after cooling in the air was found to be enhanced by the LDPE addition, suggesting that flow-induced crystallization was accelerated even at capillary extrusion. [ABSTRACT FROM AUTHOR]

The rheological properties and processability at injection molding were studied for bisphenol-A polycarbonate (PC) that was modified by low-density polyethylene (LDPE) having a low shear viscosity. The LDPE addition significantly decreased the steady-state shear viscosity, especially in the high shear rate region. The decrease did not originate from slippage on the die wall but due to interfacial slippage between the PC and dispersed LDPE droplets that deformed to the flow direction to a great extent. As a result of the viscosity decrease, injection pressure largely decreased from 150 to 110 MPa with the addition only 5 wt.% of LDPE. The enhanced flowability also reduced the warpage of the molded product significantly, demonstrating that the processability at injection molding was improved by the addition of LDPE. [ABSTRACT FROM AUTHOR]

Exposure to shear flow produced by a pressure‐driven capillary rheometer provides a concentration gradient without phase separation in miscible polymer blends of bisphenol‐A polycarbonate containing low‐molecular‐weight poly(methyl methacrylate) (PMMA). The strand surface extruded from the rheometer contains a large amount of PMMA. However, the strand is transparent because there is no light scattering due to phase separation. The segregation behavior, that is, enrichment of the PMMA content at the strand surface, is enhanced when the molecular weight of PMMA is low. Furthermore, the segregation is also enhanced at high temperatures and at high shear rates. By contrast, the die length barely affects the degree of segregation. The segregation phenomenon should be noted because it may facilitate the modification of the surface properties of various products. [ABSTRACT FROM AUTHOR]

Miscible blends composed of bisphenol-A polycarbonate (PC) and poly(methyl methacrylate) (PMMA), in which one of them has low molecular weight, were employed to study the surface segregation behavior during flow. The blend samples showed typical rheological behaviors, such as simple polymer melts without a long-time relaxation mechanism ascribed to phase separation, demonstrating that they were miscible. After injection molding, the amounts of a low molecular weight component on the blend surface were found to be larger than the actual blend ratio. Because the injection-molded products were transparent despite a huge difference in refractive indices between PC and PMMA, they showed no phase separation. This result demonstrated that surface segregation of a low molecular weight component occurred under flow field, which expands the material design such as tough plastics with good scratch resistance and optical fibers with tapered refractive index. [ABSTRACT FROM AUTHOR]

The effects of pressure and shear rate on the miscibility of binary blends comprising bisphenol-A polycarbonate (PC) and low molecular weight poly(methyl methacrylate) (PMMA) were investigated using a capillary rheometer. Both pressure and shear rate affected the miscibility. The examination of an extruded strand of the blend provided information about the cause of the phase change. Under high pressure, pressure-induced demixing occurred at temperatures below the lower critical solution temperature (LCST) of the blend. Consequently, the extruded strand became opaque throughout. During shear-induced mixing/demixing, a part of the strand became opaque because of the distribution of the shear rate in the strand. For example, during shear-induced demixing, only the exterior of the strand, i.e., the high shear rate region, became opaque. Above the LCST, shear-induced mixing occurred, and only the center region of the strand became opaque. [ABSTRACT FROM AUTHOR]

The shear-induced crystallization of polypropylene (PP) in immiscible blends with poly(methyl methacrylate) (PMMA) was studied using three types of PMMA samples with different molecular weights. The addition of low-molecular-weight PMMA greatly enhanced the shear-induced crystallization of PP. Because the low-molecular-weight PMMA had low viscosity at high temperatures, the PMMA droplets dispersed in the PP were deformed in the flow direction and subsequently turned fibrous. As the temperature decreased, the viscosity of PMMA increased greatly prior to PP crystallization. Consequently, the deformed PMMA dispersions were hardly deformed further in the molten PP. It provided excess stress for PP in the flow direction, leading to a large Rouse-Weissenberg number. They thereby accelerated shear-induced crystallization of the PP. Because of the pronounced shear-induced crystallization, the orientation of the PP chains, which causes high rigidity, was greatly enhanced. [Display omitted] • PMMA with low molecular weight promoted shear-induced crystallization of PP. • Deformed PMMA droplets solidified during cooling and acted as rigid fibers. • Because of pronounced shear-induced crystallization, PP orientation was enhanced. • PMMA with high molecular weight barely affected shear-induced crystallization of PP. [ABSTRACT FROM AUTHOR]