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In this study, an investigation of winding structures is performed for 3-phase unbalanced and asymmetric winding permanent magnet (PM) machines including different slot-pole combinations. There are two different cases for unbalanced winding (UBW) structure: 1) Stator slot number of the machine is divisible by three, 2) Stator slot number of the machine is not divisible by three. Only the first case is examined in this paper. The unbalanced winding layouts are created for minimum unbalance and maximum winding factor. Total magneto motive force (MMF) distributions for nine different slot-pole combinations and their harmonic contents are presented. Variation of the amount of unbalance for different slot-pole combinations is also provided in the paper. Key issues arising from the asymmetric and unbalanced windings such as degree of asymmetric and unbalanced magnetic pull are explored. A prototype motor with 39-slots and 12-poles has been manufactured for experimental verification. A comparison between the finite element analysis (FEA) results and experimental results is presented for the prototype motor for both no-load and on-load conditions. It is shown that the asymmetric and unbalanced winding PM motors have significant potential for applications requiring smooth torque operation. [ABSTRACT FROM AUTHOR]

The vibration characteristics of stator system of the interior permanent magnet synchronous motor for EV are deeply studied in this paper, the effectiveness of reducing the vibration by optimizing the vibro-inertance (acceleration admittance) of the stator system is validated. Firstly, the theory of the vibro-inertance matrix of stator system with single-point excitation and multi-point response is proposed, and the mathematical theory model of vibro-inertance matrix of prototype motor stator system is established. Secondly, a new method of 3D finite element method (FEM) be used to simulate and analysis the vibro-inertance's characteristics for the prototype's stator system. Then, the correctness of the theory and the FEM simulation is verified by the prototype source-path-contribution (SPC) experiment. And it is found that near some non-natural frequencies with large vibro-inertance amplitudes, although the amplitude of operating force is relatively small at these frequencies, the prototype still produces large vibrations. Finally, three methods for optimizing the vibro-inertance matrix of the stator system are further studied. These methods can effectively shift the inertance frequency band of the stator system and change the average value of the inertance's amplitude of the motor stator system in different frequency bands, thereby changing the vibration characteristics of the whole motor. [ABSTRACT FROM AUTHOR]

This paper presents an analytical approach to determine the air-gap magnetic field and the winding inductance in the brushless doubly-fed reluctance machine (BDFRM) with flux barriers. By dividing one flux guide layer into several segments, a calculus method based on magnetic circuit analysis is developed and specific analytical expression of the air-gap flux density is rigorously derived. Then, the included angle between fundamental components with the same pole pairs is also discussed. Based on the air-gap flux density distribution, the inductance expressions between different windings are also presented. Three kinds of finite element analysis models are established and studied. As a result, the accuracy of the analytical model can be verified by simulations and experimental data from an existing BDFRM prototype. [ABSTRACT FROM AUTHOR]

It is recognized that the rotor with shielding cylinder (SC) is one of the effective measures to restrain the rotor eddy current loss (RECL) for high-speed surface-mounted permanent magnet synchronous motors (PMSMs). At present, the RECL of PMSMs with multilayer composite rotor structure is mainly analyzed by the finite element method (FEM), which has obvious shortcomings in time-consumption and the mesh generation of thin SC. In this paper, a multi-layer subdomain analytical model for calculating the RECL of high-speed PMSMs with both non-ferromagnetic retaining sleeve and SC is proposed by taking the effects of eddy current reaction, stator slotting and current harmonics into account. Moreover, the 3-D distribution coefficient of eddy current in the SC is derived by the equivalent impedance method and the effects of temperature on the conductivity of the SC and RECL are obtained through equivalent thermal network (ETN) model. Based on the analytical model, the SC parameters are calculated to obtain the variation ranges when the RECL is minimum. Finally, the C-shape core experiment was built up to verify the correctness of the multilayer analytical model under different shielding layer conductivities and thicknesses. [ABSTRACT FROM AUTHOR]

Consequent-pole (CP) permanent magnet (PM) configuration suffers asymmetric electromagnetic characteristics although it saves PM usage. The CP-based stator-PM synchronous machines are investigated in this paper, with particular reference to symmetrical issues. The electromagnetic performances of the CP-based stator-PM synchronous machines are firstly evaluated. Afterwards, the rule of even order harmonics cancellation is presented for different slot/pole number combinations and winding layouts, based on which symmetrical phase flux-linkages can be obtained although the unbalanced magnetic flux naturally occurs. Moreover, based on the three-dimensional finite element analysis, the unipolar end leakage-flux caused by the asymmetric magnetic field is identified, and the risk of the shaft magnetization is revealed. Finally, a pair of prototype machines are fabricated and measured to validate the analyses. [ABSTRACT FROM AUTHOR]

In this paper, a novel six-phase outer rotor induction motor equipped with pseudo-concentrated windings is introduced as a robust, reliable, and low-cost solution. Multiple aspects of the proposed motor structure have been investigated such as a design algorithm and an analytical modeling based on the modified winding function considering the skew effect. The effect of using variable number of turns for the coils has been examined on the pseudo-concentrated windings. An appropriate optimization problem has been also defined to maximize the power factor and efficiency and to minimize the output torque ripple. The designed motor has been fabricated to verify the accuracy of the design procedure with an analytical model and a finite element analysis. Experimental results show superior performances for the designed motor. [ABSTRACT FROM AUTHOR]

This paper formulates the difference in base frequency and maximum torque between distributed and concentrated windings taking into account the air-gap modulation of concentrated-winding permanent magnet (PM) motors. The design superiority is typically confirmed for each winding type during a development period by using time-consuming finite element analysis (FEA). We propose a quantification that enables motor designers to easily judge, at the initial design stage, a superior winding type and to shorten a design period. Throughout our formulation, we found that the distributed-winding PM motors, in principle, have larger q-axis inductance and smaller d-axis inductance than the concentrated-winding motors, which leads to a decrease in the base frequency. On the other hand, the distributed winding inherently has higher winding factor and needs shorter stack length of core than the concentrated winding for identical torque output, which results in an increase in the base frequency. And also, we theoretically quantified the difference in reluctance-torque contribution between the two winding types and found that it was too small to have much impact on practical design. We applied the proposed formulae to a 0.2-kW concentrated-winding Nd-Fe-B magnet motor and were able to quantify the base frequency, the maximum torque, and the minimum stack length of core for a distributed-winding motor with high accuracy without having to rely on FEA. The FEA and measurement results demonstrated the validity of the proposed approach for the fabricated distributed-winding PM motor. [ABSTRACT FROM AUTHOR]

Axial-flux permanent magnet (AFPM) machines are gaining popularity in low-speed and high torque applications due to their high torque density, high efficiency, and compact structure. In this article, a dual-rotor slotless AFPM (DRSAFPM) machine equipped with equidirectional toroidal winding (EDTW) is proposed and compared with that equipped with conventional single-layer and double-layer concentrated windings (CWs). First, the differences between the DRSAFPM machine with EDTW and that with conventional CWs in coil layout, electromotive force (EMF), and winding magnetomotive force are revealed. Considering the special coil layout of the EDTW, the coil factor and size equations of the DRSAFPM machines with EDTW and conventional CWs are presented. Second, the electromagnetic performance including air-gap field, back-EMF, torque, and efficiency of the DRSAFPM machines with EDTW and conventional CWs are analyzed based on the three-dimensional finite-element method. The simulation results validate the correctness of the coil factor and size equations and indicate the EDTW–DRSAFPM machine has superiority in back-EMF amplitude and torque density. Finally, a prototype of the EDTW–DRSAFPM machine is manufactured and tested, which validates the feasibility of the EDTW–DRSAFPM machine and the correctness of the analysis. [ABSTRACT FROM AUTHOR]

This article proposes a consequent-pole unequal Halbach vernier wheel motor (CPUHVWM), which effectively reduces the self-flux leakage between permanent magnets, and an optimization method is proposed to improve the motor optimization efficiency and shorten the optimization time. The key variables are selected by the sensitivity analysis, and a polynomial function suitable for the optimization algorithm is constructed based on the response surface method. Based on the particle swarm optimization algorithm, the weights of different particle search areas are assigned to improve the overall optimization efficiency of the algorithm. Furthermore, to verify the superiority of the performance of the proposed structure and the applicability of the algorithm, the other two similar motor structures are compared, and the algorithm is adopted for the optimization. The optimized electromagnetic characteristics are compared by the finite element method. Finally, the prototype with the optimal parameters is built, and the effectiveness and advantages of the optimization algorithm are verified by experiments. [ABSTRACT FROM AUTHOR]

Synchronous reluctance motors (SynRMs) with four layers of flux barriers are currently in practical use as high-efficiency motors for industrial applications. While SynRMs have higher efficiency than induction motors, they have a high torque ripple. In this study, an asymmetric rotor structure was designed to reduce the torque ripple of the four-layer SynRM, considering the mechanical strength. Two rotor structures with different flux barrier angles were combined in the stacking direction, and the ratio of the combination was optimized by finite element analysis. In addition, prototypes of the initial structure and proposed asymmetric structure were manufactured, and their torque and efficiency characteristics were measured. The experimental results show that the proposed asymmetric structure can reduce the torque ripple while maintaining the basic characteristics such as average torque and efficiency. [ABSTRACT FROM AUTHOR]

This article presents a new type of surface-mounted three-phase permanent magnet synchronous motor with the same number of poles and slots which has obvious advantages in cogging torque. Since the same-pole and same-slot three-phase permanent magnet motor has three or more slot types and the slots are not evenly distributed on the circumference, this article adopts an accurate subdomain model that considers the position and slot width of each slot separately to perform an analytical calculation of the magnetic field. The motor is divided into three subdomains and modeled by Maxwell’s equations, and the magnetic scalar vector equation satisfied by each subdomain is solved by the method of separation of variables. A 24-pole 24-slot three-phase permanent magnet motor consisting of 13-pole 12-slot and 11-pole 12-slot is used to verify the correctness of the proposed analytical computational model. Compared with the finite element analysis, the proposed analytical model shows high accuracy in the calculations of the magnetic flux density of the three subdomains. [ABSTRACT FROM AUTHOR]

In this article, two double flux modulation permanent-magnet machines (DFMPMs) with PMs on both stator and rotor are introduced. The two DFMPMs share a similar operation principle. However, due to the different stator-PM arrangements, the two DFMPMs show different performances. In order to analyze their performance characteristics, their analytical models are built and verified by finite element analysis (FEA). Moreover, to quantitatively compare their electromagnetic performances more accurately, the two DFMPM topologies are optimized, respectively, and compared in terms of back-EMF, cogging torque,rated torque, torque ripple, power factor, and efficiency. Finally, the DFMPM topology with relatively better performances is built and tested. The experimental results match well with the FEA simulations. [ABSTRACT FROM AUTHOR]

This article presents the design and development of the permanent capacitor split-phase ceiling fan motor with enhanced air delivery per unit power consumption. An existing single-phase induction motor ceiling fan is taken as a reference, and experimental performance is validated against finite element analysis (FEA). One factor at a time or monothetic analysis for existing lamination with turns in both the windings, a permanent capacitor connected in series with the auxiliary winding, an air gap length, stack length as parameters, and different loading is carried out in detail. Design modifications are proposed in stator lamination, and rigorous series of simulations are carried out. Two new motors are designed and prototyped for performance improvement, keeping the outer diameter of the motor same as an existing motor. The overall saturation of the motor is reduced by modifying the slot profile of the winding slots and increasing the overall volume of the motor. The designed motors are analyzed using FEA, and prototypes are tested for electrical performance and air delivery as per IS 374 standard. Both the results of prototypes show significant improvement in the power consumption and the air delivery with blades of an existing fan justifying the commercial viability of the improved design. [ABSTRACT FROM AUTHOR]

In this article, three 6-slot/2-pole high-speed permanent magnet motors with 1, 2, and 3 coil-pitch windings are optimized by the finite element method taking into account stator copper loss and iron loss. Their electromagnetic performances are analyzed and compared, including air-gap flux density, back electromagnetic force, electromagnetic torque, winding inductances, and various loss components. For high-speed application, compared with 1 and 3 coil-pitch windings, the proposed 2 coil-pitch windings have a good tradeoff between winding factor and end-winding axial length which are attractive for improved torque density. Finally, the experimental results are given to validate some of the finite element predicted results. [ABSTRACT FROM AUTHOR]

Conventional bearingless motors typically comprise two sets of independent windings in the stator to produce torque and suspension force, denoted by a separated winding in this study. However, several approaches to combine suspension and rotation windings into one set of windings, known as combined winding, have been investigated for torque density improvement and for increasing the instantaneous suspension force production at start-up. This study proposes a method to convert a typical three-phase brushless dc motor into a four-phase bearingless motor with combined winding, based on the magnetomotive force (MMF) distribution. As an example, a 12-slot/10-pole surface-mounted permanent magnet motor was investigated. The calculation results demonstrate that the suspension force cannot be generated at certain rotational angles when the four phases are symmetrically located. This study introduces torque and force current factors based on the MMF distribution to select several asymmetrical four-phase winding arrangements. The radial force trajectory calculated by the finite element method was evaluated to determine the final model. To verify the proposed method, the prototype was built and tested, and the test results showed that the rotor was levitated successfully and could be driven up to 5000 r/min. [ABSTRACT FROM AUTHOR]