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• Char structure was investigated via characterization of its extraction and residue. • Effects of pellet sizes on char structure were weakened by temperatures. • Polymerisation of extract is account for the structural difference of pellet chars. • Aromatisation degree of pellet char is related to its surface-area-to-volume ratio. Char structure can reflect the pyrolysis characteristics and affect the efficiency of gasification and combustion processes, while biomass pellet size and shape are critical for the heat and mass transfer, which in turn influence greatly char structure. The aim of this study is to experimentally study and compare the effect of aspect ratio (diameter/length) on char structure during the pyrolysis of sawdust pellet. Cylindrical sawdust pellets with similar masses and volumes but different diameters (6, 8, 12, 16 mm) were pyrolysed at various temperatures. The chars were separated into two phases (liquid extraction, solid residue) via microwave-assisted extraction. Experimental results show that the pellet with a low aspect ratio had a large char yield because of intra-particle volatile-char interaction especially at low temperature, while there was an optimum aspect ratio due to the change of residence time. The pellet with a high aspect ratio had an intense polymerisation, resulting in the formation of fused aromatic rings in char and residue. By increasing aspect ratio, there was a lowest surface area. This means that less heat entered from surface, and low thermal conductivity caused a slow decomposition. Due to large heat and mass transfer residence, more aromatic molecules with small weight formed in extracts of char, especially at high temperature. Besides, an increase in temperature weakened the differences in structural features of the pellet char caused by different aspect ratios. [ABSTRACT FROM AUTHOR]

• Char activity in volatile-char interactions varies with biomass components. • Xylan char rich in C O group is the most active for (benzyloxy)benzene conversion. • Char C(sp2) O group promotes the breaking of C(sp3) O in (benzyloxy)benzene. • Char C(sp3) O group promotes the breaking of C(sp2) O in (benzyloxy)benzene. • Lignin char is highly selective to monomers due to the abundant C O group. Char activity is a critical factor for the interactions between char and volatile, which are recognized to determine the final product distribution from biomass pyrolysis. To clarify the effect of biomass composition on char activity, the interactions between (benzyloxy)benzene as a volatile model compound and char samples obtained from cellulose, xylan, and lignin were studied. The (benzyloxy)benzene conversion increased from 0.64 % for no char to 6.31 %, 6.98 % and 53.5 % for lignin char, cellulose char, and xylan char, respectively, which were mainly derived from the contribution of surface C O groups and surface defects in the carbon structure. Especially, surface C(sp2) O groups and C(sp3) O groups on char respectively favored the breakage of C(sp3) O and C(sp2) O bonds in (benzyloxy)benzene. Despite the low activity, lignin char showed high selectivity to monomeric products due to the high content of surface C O groups, which were considered to induce the production of hydrogen radicals to stabilize the resulting intermediates. The findings of this study prove that the volatile-char interaction could be adjusted facilely by changing the hemicellulose content during feedstock pretreatments. [ABSTRACT FROM AUTHOR]