Search

Limited access to corrective eyewear remains a significant medical, societal, and economic challenge, even in the 21st century. More than 1 billion people suffer from uncorrected vision impairment, with the vast majority residing in developing countries. Decades of philanthropic efforts failed to supply even a small fraction of the demand, whereas local manufacturing using standard machining technologies remains out of reach due to inadequate resources. We here show that the Fluidic Shaping approach can be utilized to create a new manufacturing modality for high-quality ophthalmic lenses that entirely eliminates the need for machining, and instead uses surface tension to shape liquid polymer volumes into prescription lenses. We present a compact device wherein a liquid photopolymer is injected into an elliptical frame submerged within an immersion liquid of equal density, resulting in two liquid surfaces whose minimum-energy states correspond to two lens surfaces. After several minutes of curing, a complete solid lens is obtained, requiring no post-processing. We provide an analytical model and experimental validation, showing that all spherical and cylindrical corrections can be attained by simply controlling the volume of the polymer and the frame's eccentricity. We demonstrate the fabrication of complete eyeglasses that meet and exceed industry standards, relying solely on a 1 gallon water container integrated with an array of low-power LEDs.

In the absence of gravity, surface tension dominates over the behavior of liquids. While this often poses a challenge in adapting Earth-based technologies to space, it can also provide an opportunity for novel technologies that utilize its advantages. In particular, surface tension drives a liquid body to a constant-mean-curvature shape with extremely smooth surfaces, properties which are highly beneficial for optical components. We here present the design, implementation and analysis of parabolic flight experiments demonstrating the creation and in-situ measurement of optical lenses made entirely by shaping liquids in microgravity. We provide details of the two experimental systems designed to inject the precise amount of liquid within the short microgravity timeframe provided in a parabolic flight, while also measuring the resulting lens characteristics in real-time using both resolution target-imaging and a Shack-Hartmann wavefront sensing. We successfully created more than 20 liquid lenses during the flights. We also present video recordings of the process, from the lenses creation during microgravity and up until their collapse upon return to gravity. To the best of our knowledge, this is the first time that a purely liquid lens has been created in microgravity, which demonstrates the feasibility of creating and utilizing liquid-based optics in space.

The ability to control high-voltage actuator arrays relies, to date, on expensive microelectronic processes or on individual wiring of each actuator to a single off-chip high-voltage switch. Here we present an alternative approach that uses on-chip photoconductive switches together with a light projection system to individually address high-voltage actuators. Each actuator is connected to one or more switches that are nominally OFF unless turned ON using direct light illumination. We selected hydrogenated amorphous silicon as our photoconductive material, and we provide complete characterization of its light to dark conductance, breakdown field, and spectral response. The resulting switches are very robust, and we provide full details of their fabrication processes. We demonstrate that the switches can be integrated in different architectures to support both AC and DC-driven actuators and provide engineering guidelines for their functional design. To demonstrate the versatility of our approach, we demonstrate the use of the photoconductive switches in two distinctly different applications control of micrometer-sized gate electrodes for patterning flow fields in a microfluidic chamber, and control of centimeter-sized electrostatic actuators for creating mechanical deformations for haptic displays.

The use of thin liquid films has expanded beyond lubrication and coatings, and into applications in actuators and adaptive optical elements. In contrast to their predecessors, whose dynamics can be typically captured by modelling infinite or periodic films, these applications are characterized by a finite amount of liquid in an impermeable domain. The global mass conservation constraint, together with common boundary conditions (e.g., pinning) create quantitatively and qualitatively different dynamics than those of infinite films. Mathematically, this manifests itself as a non-self-adjoint problem. This work presents a combined theoretical and experimental study for this problem. We provide a time-dependent closed-form analytical solution for the linearized non-self-adjoint system that arises from these boundary conditions. We highlight that, in contrast to self-adjoint problems, here special care should be given to deriving the adjoint problem to reconstruct the solution based on the eigenfunctions properly. We compare these solutions with those obtained for permeable and periodic boundary conditions, representing common models for self-adjoint thin-film problems. We show that while the initial dynamics are nearly identical, the boundary conditions eventually affect the film deformation as well as its response time. To experimentally illustrate the dynamics and to validate the theoretical model, we fabricated an experimental setup that subjects a thin liquid film to a prescribed normal force distribution through dielectrophoresis, and used high-frame-rate digital holography to measure the film deformation in real-time. The experiments agree well with the model and confirm that confined films exhibit different behaviour which could not be predicted by existing models., Comment: 16 pages, 6 figures