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All-cellulose composites (ACCs) have been fabricated by using a variety of cellulosic sources, versatile technologies, and are sustainable alternatives for traditional composites. In this study, nonwoven-woven ACC laminates were created from wood-based Spinnova short fibers and Lyocell fabrics via partial dissolution and an NaOH-urea solvent system. The less-known wood-based Spinnova fiber is created for the textile industry, but it also has great potential for the composite industry. To identify the mechanical properties of ACCs--which greatly influence the range of material application--tensile, impact, and flexural tests were conducted. The mechanical properties indicated only moderate properties, which are influenced by high porosity and weak fiber bonding. Despite this, valuable information on the nonwoven-woven structured ACCs was obtained. To improve the ACC laminate's ability to resist moisture, biobased coatings (e.g., commercially available birch bark betulin and suberin acid mixture) were applied on the surface of ACCs and it successfully improved the wetting resistance. The results of contact angle analyses demonstrated that the highest contact angle of 128° was measured for betulin-coated laminates and the best stable hydrophobicity calculated a minute after the beginning of the experiment were observed at 109° for the uncommercial pressurized hot ethanol (PHE) extract of birch bark. [ABSTRACT FROM AUTHOR]

Cellulosic fibers obtained from Barley straw were utilized to reinforce PHB. Four different processed fibers were employed as reinforcing material: sawdust (SW), defibered (DFBF), delignified (DBF), and bleached (BBF) fibers. The composite was processed from two different perspectives: a discontinuous (bach) and an intensification process (extrusion). Once processed and transformed into final shape specimens, the materials were characterized by mechanical testing (tensile mode), scanning electron microscopy, and theoretical simulations by finite elements analysis (FEA). In terms of mechanical properties, only the elastic moduli (Et) exhibited results ranging from 37% to 170%, depending on the reinforcement composition. Conversely, strengths at break, under both tensile and bending tests, tended to decrease, indicating poor affinity between the components. Due to the mechanical treatment applied on the fiber, DFBF emerged as the most promising filler, with mechanical properties closest to those of neat PHB. DFBF-based composites were subsequently produced through process intensification using a twin-screw extruder, and molded into flowerpots. Mechanical results showed almost identical properties between the discontinuous and intensification processes. The suitability of the material for agriculture flowerpots was demonstrated through finite analysis simulation (FEA), which revealed that the maximum von Mises stresses (5.38 × 105 N/m2) and deformations (0.048 mm) were well below the limits of the composite materials. [ABSTRACT FROM AUTHOR]

Disposable surgical gowns are usually made from petroleum-based synthetic fibers that do not naturally decompose, impacting the environment. A promising approach to diminish the environmental impact of disposable gowns involves utilizing natural fibers and/or bio-based synthetic fibers. In this study, composite webs from polylactic acid (PLA) bicomponent fiber and natural fibers, cattail and kapok fibers, were prepared using the hot press method. Only the sheath region of the PLA bicomponent fiber melted, acting as an adhesive that enhanced the strength and reduced the thickness of the composite web compared with its state before hot pressing. The mechanical and physical properties of these composite webs were evaluated. Composite webs created from kapok fibers displayed a creamy yellowish-white color, while those made from cattail fibers showed a light yellowish-brown color. Additionally, the addition of natural fibers endowed the composite webs with hydrophobic properties. The maximum natural fiber content, at a ratio of 30:70 (natural fiber to PLA fiber), can be incorporated while maintaining proper water vapor permeability and mechanical properties. This nonwoven material presents an alternative with the potential to replace petroleum-based surgical gowns. [ABSTRACT FROM AUTHOR]

In this study, we utilized a hybridization approach for two different fibers to overcome the drawbacks of single-fiber-reinforced PLA composites. Coir fiber and bamboo leaf fiber were used as reinforcing natural fibers as their properties complement one another. Additionally, we combined thermal annealing with hybridization techniques to further improve the overall properties of the composites. The results showed that the hybridization of BF: CF with a ratio of 1:2 gave PLA-based hybrid composites optimal mechanical and thermal properties. Furthermore, the improvement in the thermal stability of hybrid composites, attributable to an increase in crystallinity, was a result of thermal annealing. The improvement in HDT in annealed 1BF:2CF hybrid composite was about 13.76% higher than that of the neat PLA. Annealing of the composites led to increased crystallinity, which was confirmed using differential scanning calorimetry (DSC). The synergistic effect of hybridization and annealing, leading to the improvement in the thermal properties, opened up the possibilities for the use of PLA-based composites. In this study, we demonstrated that a combined technique can be utilized as a strategy for improving the properties of 100% biocomposites and help overcome some limitations of the use of PLA in many applications. [ABSTRACT FROM AUTHOR]

In recent decades, scientists have started to search for more sustainable and environmentally friendly materials. It is known that building materials are among the most used materials and have a visible negative effect on the environment. The development of environmentally friendly composites in buildings offers different solutions to decrease energy consumption. The aim of the present study is to investigate a new biocomposite material fabricated with natural date palm fibers (DPFs), cement, and sand. The main objective is to assess the thermal insulation characteristics as well as the water absorption and mechanical performance of this material for building industry. The percentage by weight of DPF in the studied specimens ranged from 0% to 30% for two fiber sizes. The characteristics of these specimens were determined experimentally in terms of flexural and compression strength as well as thermal conductivity. The results confirmed that the thermal conductivity decreases with the addition of DPF. Also, the compressive strength of the composite decreases with the weight reduction. Thus, DPF has a positive effect on the thermo-mechanical properties of the considered material. Consequently, it considerably improves the mortar insulating capacity.

The effect of the chemical treatment of paper mill sludge fibers and polypropylene molecular weight were studied relative to the physical, mechanical, and morphological properties of a novel cellulosic biocomposite. Paper mill sludge fibers were treated with acetic anhydride, and succinic anhydride was mixed with maleic anhydride polypropylene (MAPP) and coupling agent (0 and 3%). The ratio of fibers and polymer materials was considered 30 to 70, which was manufactured by the hotpressing method at 180 °C. Water absorption, volume swelling, and contact angle were examined on each specimen according to ASTM standards, while Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) explored the efficiency of chemical modification of fibers and the morphology of biocomposites, respectively. The results showed that chemical treatment of fibers reduced the water absorption and volumetric swelling. Both tensile and flexural strength were increased with chemical treatment using the coupling agent. Comparison of fibers treated with succinic acid and acetic acid showed that the succinic acid enhanced the mechanical properties better than the acetic acid treatment. Finally, FTIR analysis showed that the hydroxyl groups decreased, and SEM images indicated the interface between fibers and polypropylene improved via chemical treatment of sludge fibers. [ABSTRACT FROM AUTHOR]

The usage of new cellulosic fibers in industrial applications is massive because of its excellent performances. These fibers are utilized especially for manufacture of high-performance composites. Coconut leaf sheath (CLS) fibers are extracted for leaf sheath of coconut tree. The aim of this paper is to study the possibility of using a natural fiber CLS as an alternative for polymer composites. In the current study, the consequence of NaOH treatment on structural, thermal and morphological behavior of treated and untreated coconut leaf sheath (CLS) fiber in terms of single fiber tensile strength, Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (×RD), ther)mogravimetric analysis (TGA) and differential scanning calorimeter (DSC) has been explored. From SEM analysis, it was identified globular lumps spread consistently over the fiber which could help the mechanical interlock with the resin. The outcomes from the experimentation exposed that the NaOH treatment has impacted in the eradication of amorphous hemicellulose and lignin contents from the CLS fiber surface and in turn resulted in excellent structural and thermal stability behaviour of fiber. The present work endorses the great potential of CLS fibers to be utilized for bio-reinforcement in order to fabricate lightweight composite structures, employed in automobile and structural applications. [ABSTRACT FROM AUTHOR]

A new class of biobased composites with tailorable mechanical properties made of natural fibers, polylactic acid, and ferulic acid derivatives (FAD) is studied. FAD was used to develop composites with elastomeric properties like improved elongation at break and highly reversible deformation upon elongation. Composites were prepared using raw and enzymatically treated hemp fibers. The fibers were defibrillated due to the enzymatic treatment increasing their aspect ratio. The composites were characterized by their mechanical properties and their reaction to fire. No significant change in the dispersion of the fibers in the composites was reported. Homogenously dispersed crystallites of FAD were observed by scanning electron microscopy in the PLA matrix and at the interface between the PLA and the fibers, where they are suspected to increase the free volume in correlation with a decrease in mechanical properties following the increase in the aspect ratio of the fibers. FAD also degraded the reaction to fire of the material with an increase in 10% of the peak of Heat Release Rate (pHRR) in comparison to neat PLA. It also increased the charring residue up to 3 wt.%. A synergistic effect between FAD and the lignin increasing the charring residue is also reported. [ABSTRACT FROM AUTHOR]

The development of new materials is currently focused on replacing fossil-based plastics with sustainable materials. Obtaining new bioplastics that are biodegradable and of the greenest possible origin could be a great alternative for the future. However, there are some limitations—such as price, physical properties, and mechanical properties—of these bioplastics. In this sense, the present work aims to explore the potential of lignin present in black liquor from paper pulp production as the main component of a new plastic matrix. For this purpose, we have studied the simple recovery of this lignin using acid precipitation, its thermoplastification with glycerin as a plasticizing agent, the production of blends with poly(caprolactone) (PCL), and finally the development of biocomposite materials reinforcing the blend of thermoplastic lignin and PCL with stone groundwood fibers (SGW). The results obtained show that thermoplastic lignin alone cannot be used as a bioplastic. However, its combination with PCL provided a tensile strength of, e.g., 5.24 MPa in the case of a 50 wt.% blend. In addition, when studying the properties of the composite materials, it was found that the tensile strength of a blend with 20 wt.% PCL increased from 1.7 to 11.2 MPa with 40 wt.% SGW. Finally, it was proven that through these biocomposites it is possible to obtain a correct fiber–blend interface. [ABSTRACT FROM AUTHOR]

Thermomechanical pulp (TMP) fibres can serve as renewable, cost-efficient and lightweight reinforcement for thermoplastic polymers such as poly(lactic acid) (PLA). The reinforcing ability of TMP fibres can be reduced due to various factors, e.g., insufficient dispersion of the fibres in the matrix material, fibre shortening under processing and poor surface interaction between fibres and matrix. A two-level factorial design was created and PLA together with TMP fibres and an industrial and recyclable side stream were processed in a twin-screw microcompounder accordingly. From the obtained biocomposites, dogbone specimens were injection-moulded. These specimens were tensile tested, and the compounding parameters statistically evaluated. Additionally, the analysis included the melt flow index (MFI), a dynamic mechanical analysis (DMA), scanning electron microscopy (SEM) and three-dimensional X-ray micro tomography (X- μ CT). The assessment provided insight into the microstructure that could affect the mechanical performance of the biocomposites. The temperature turned out to be the major influence factor on tensile strength and elongation, while no significant difference was quantified for the tensile modulus. A temperature of 180 °C, screw speed of 50 rpm and compounding time of 1 min turned out to be the optimal settings. [ABSTRACT FROM AUTHOR]

In engineering applications, natural fiber composites must comply with fire requirements including the use of flame retardant. Furthermore, biocomposites are known to be water sensitive. Whether flame retardants affect the water sensitivity and whether water absorption affects the fire behavior and the mechanical performance of biocomposites are the two main topics addressed in this work. In this study, a flax fiber/epoxy composite flame retardant with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) or aluminum diethyl phosphinate (AlPi) was aged in humid atmosphere or by immersion in water. Water absorption kinetics revealed that DOPO induces an increase in equilibrium water content by approximately a factor of 2 due to its intrinsic hygroscopicity and/or its plasticizing effect on the epoxy matrix. In contrast, AlPi does not significantly change the water sensitivity of the biocomposite. Mechanical testing highlighted that, whatever the FR, the evolution of mechanical properties with ageing is governed by the moisture content. The drop of elastic modulus was attributed to a decrease in fiber rigidity due to plasticization, while the increase in tensile strength was assigned to an increase in fiber/matrix friction due to fiber swelling. As regards flame retardancy, only the highest water contents modified the fire behavior. For the AlPi containing biocomposite, the water release resulted in an increase by 50% of the time to ignition, while for the DOPO flame retardant biocomposite the water release was mainly postponed after ignition. [ABSTRACT FROM AUTHOR]

In the present investigation, the effects of fiber content (20, 30 and 40 wt%) and annealing heat treatment on the thermal properties of the biocomposite material formed by an isotactic polypropylene polymeric matrix (iPP) reinforced with short bamboo fibers (PP/BF) were studied. The coupling agent was iPP with grafting of maleic anhydride molecules (MAPP). The Differential Scanning Calorimetry (DSC) technique was used to determine the melting temperature (Tm), crystallization temperature (Tc), and degree of crystallinity (Xc) of the biocomposites. The melting temperature of pure PP was not significantly affected by the presence of bamboo fibers. However, the degree of crystallinity of PP increased with fiber content. The annealing heat treatment caused an increase in the Tm of pure PP and PP/BF. The composite with 20 wt% fiber content (PP/20F) annealed achieved the highest Xc (37,47 %). The Tc of polypropylene increased with the presence of fibers, and the PP/20F composite reached the highest value (115 °C). Also, the study of the Tm of the biocomposites in amorphous state was carried out, and it was observed that the sample with a fiber content of 30 wt% presented an endothermic peak at a temperature of approximately 168 °C. [ABSTRACT FROM AUTHOR]

We analyzed the problematic textile fiber waste as potential precursor material to produce multilayer cotton fiber biocomposite. The properties of the products were better than the current dry bearing type particleboards and ordinary dry medium-density fiberboard in terms of the static bending strength (67.86 MPa), internal bonding strength (1.52 MPa) and water expansion rate (9.57%). The three-layer, four-layer and five-layer waste cotton fiber composite (WCFC) were tried in the experiment, the mechanical properties of the three-layer WCFC are insufficient, the five-layer WCFC is too thick and the four-layer WCFC had the best comprehensive performance. The cross-section morphology of the four-layer WCFC shows a dense structure with a high number of adhesives attached to the fiber. The hardness and stiffness of the four-layer cotton fiber composite enhanced by the high crystallinity of cellulose content, and several chemical bondings were presence in the composites. Minimum mass loss (30%) and thermal weight loss rate (0.70%/°C) was found for the four-layer WCFC. Overall, our findings suggested that the use of waste cotton fiber (WCF) to prepare biocomposite with desirable physical and chemical properties is feasible, and which can potentially be used as building material, furniture and automotive applications. • We study the potential use of waste cotton fiber in different-layer composites. • We used water, hot pressing and epoxy adhesives to fabricate the novel composite. • Cell wall collapses and chemical bonds enhanced the mechanical bonding. • It showed better mechanical properties compared to existing medium density boards. • Four-layer waste cotton fiber composite are the best preparation process. [ABSTRACT FROM AUTHOR]

Biodegradable fiber-reinforced biocomposites from steam-exploded coconut fibers and polylactic acid (PLA) and polybutylene succinate (PBS) plastic were developed in this study. Biocomposite filaments and samples were produced using a commercial-scale screw extruder and a 3D printer, respectively. In-depth mechanical and thermal analyses were also performed. The results showed that the tensile strengths of PLA mixed with 3% coconut fiber (PLA97/F3) and 6% coconut fiber (PLA94/F6) decreased by approximately 22% and 23%, respectively, compared to the 64% reduction of that of the original PLA after four-week storage. The bending modulus of the PLA/fiber composite was better than that of the original PLA (21–29% higher), whereas a 5–8% improvement was observed for the PLA/PBS/fiber composites. The impact strengths of PLA97/F3 and PLA77/PBS20/F3 were approximately 8.5% and 7.4% higher than those of the original PLA and PLA/PBS, respectively. During the degradation test, both PLA97/F3 and PLA77/PBS20/F3 exhibited higher tensile strengths than the original materials. Finally, this research presents encouraging results for the production of biodegradable fiber-reinforced biocomposites that are applicable to 3D printing platforms. The final products can be used as replacement or aftermarket components of automobiles. • PLA, PBS, and steam-exploded coconut fiber were used for filament production. • The 3D-printed biocomposites were subjected to mechanical and thermal tests. • Coconut fiber is effective as a natural fiber reinforcement material. • The products have higher tensile strengths than original materials during degradation test. [ABSTRACT FROM AUTHOR]