1. In-line measuring and feature similarity-based group and pairing assembly for metallic BPPs.
- Author
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Zhao, Liyan, Zhang, Weimin, Ehrmann, Christopher, Min, Junying, and Fleischer, Jürgen
- Abstract
Assembly of proton exchange membrane (PEM) fuel cell stacks with metallic bipolar plates (BPPs) is a process of high precision stacking for hundreds of individual sheet components. The accuracy of stacking process and the uniformity of contact status for layers effect the working efficiency of the stack. The manufacturing of metallic BPPs consists of several processes including pressing, welding and coating, in which each process will have an impact on the final shape of BPPs. Especially for large-scale metallic BPPs, which are critical parts for manufacturing high power fuel cell stack, the shape deviation will be magnified. In this research, a batch of normal size metallic BPPs are investigated as preliminary study for large-scale BPPs. They are measured by a 3D laser scanner and their geometric deviation are analyzed. An approach of in-line measuring integrated automatic assembly line for BPPs and a method of feature similarity-based group and pairing assembly are proposed with which the uncertainty of stacking result with random placing order of fuel cell components is expected to be reduced without changing previous manufacturing processes. The scanned features are compared to the nominal model of BPP and then fitted into surfaces to visualize the individual deviations. K-medoids algorithm is used to cluster these BPPs into groups. The result shows feasibility of applying this method to large-scale BPPs in future work. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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