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We have noted that, due to an unfortunate copy/paste error in the preparation of Table S3 (Supporting Information, SI), some data in the same Table S3 and in Figures 1c and 2 (left) are incorrect. Amended versions of Table S3, Figure 1, and Figure 2 are provided here. We underline that the above did not affect the results, discussion, and conclusions of the paper because the error was only cosmetic and limited to those two figures, whereas correct data were used throughout. (Table Presented) (Figure Presented).

High Throughput Experimentation (HTE) was originally introduced in olefin polymerization R&D as a discovery tool. In recent years, we spent a considerable effort to extend the scope of the HTE approach to mechanistic investigations. A high-performance polymerization platform (Freeslate PPR48) was integrated with state-of-art polymer characterization tools (including GPC, 13C NMR and A-CEF), and the resulting workflow was optimized for the fast acquisition of large structure-properties databases usable in QSAR studies. The workflow was successfully applied to Ziegler-Natta and molecular olefin polymerization systems and products thereof.(1) In this presentation, we will illustrate case histories of increasing complexity, covering molecular kinetics as well as polymer characterization aspects.

In this study, a state-of-the-art high-throughput experimentation (HTE) workflow for catalytic olefin polymerization, covering an unprecedented wide part of the polymer knowledge and value chains from catalytic synthesis all the way down to "engineering"microrheology, was thoroughly assessed with respect to its ability to prepare new materials and produce large and accurate databases for the investigation of quantitative structure-property relationships (QSPRs). Olefin blocks copolymers (OBCs) produced under chain-shuttling polymerization conditions were used as a demonstration case. The results of a thorough microstructural, structural, mechanical, morphological, and rheological characterization of OBC replicas prepared with the HTE synthetic platform and a commercial sample, chosen as a benchmark, demonstrate the robustness of the approach. The proposed workflow can become a paradigm for the high-throughput synthesis and investigation of novel materials, thus reducing the time to market of new products. In our opinion, this opens the door to integrated HTE and artificial intelligence approaches to QSPR problem solving in the numerous cases for which a thorough understanding of the theory is not sufficient to deterministically unravel the complexity of practical applications.

The nonuniform molecular architecture of ethylene/1-octene multiblock copolymers (O-MBCs) synthesized by the chain shuttling technology is investigated. The samples consist of chains characterized by alternating hard (crystalline) and soft (amorphous) blocks, corresponding to random ethylene/1-alkene copolymers with a low and high comonomer content, respectively. The chains are nonuniform as the distribution in the length and number of blocks per chain are statistical and vary from chain to chain. A clear-cut investigation of the inter-and intrachain constitutional heterogeneity of O-MBCs is performed by carrying out, at first, a sequential and exhaustive solvent fractionation procedure in boiling solvents, that is, diethyl ether, n-hexane, and cyclohexane. Successively, the unfractionated samples and the corresponding fractions are subjected to analytical crystallization elution fractionation (aCEF), solution 13C NMR, differential scanning calorimetry, and wide-and small-angle X-ray scattering (SAXS) analyses. Four fractions of increasing average ethylene content, hard block content, and degree of crystallinity are obtained, that is, a fraction soluble in diethyl ether (sEE), a fraction insoluble in diethyl ether/soluble in n-hexane (iEE-sC6), a fraction insoluble in n-hexane/soluble in cyclohexane (iC6-sCC6), and a fraction insoluble in cyclohexane (iCC6). The results of aCEF and 13C NMR analysis highlight that the multiblock chain microstructure of the O-MBCs corresponds to a statistical distribution of the length of hard and soft blocks that occurs not only at an interchain level but also at an intrachain level. SAXS measurements essentially confirm the results of the microstructural analysis and allow achieving a quantitative description of the constitutional heterogeneity affecting O-MBCs at the intramolecular level. In particular, it is shown that for the inferior fractions (sEE and iEE-sC6), the chains include hard blocks of low molecular mass (

Surface modification of MgCl2-supported Ziegler–Natta catalysts (ZNCs) by means of organic Lewis bases, either used as precatalyst components (“internal donors”, ID) or in combination with the AlEt3 cocatalyst (“external donors”, ED), is key for achieving a high stereoselectivity in propene polymerization. In fourth-generation systems, which are the working horses of this important catalyst class, the ID is an (ortho-)­dialkyl phthalate; under polymerization conditions, this reacts with AlEt3 and must be replaced by an ED (typically an alkoxysilane) in order to obtain the desired performance. In a previous study, we investigated the molecular kinetics of the reaction between dibutyl phthalate and AlEt3 in solution by means of integrated experimental and computational protocols. A similar approach has now been applied to monitor the progress of the reaction for the complete catalyst system. Compared with solution (ΔH# ≈ 15 kcal mol–1; ΔS# ≈ −28 cal mol–1 K–1), the activation parameters in heterogeneous phase (ΔH# ≈ 10 kcal mol–1; ΔS# ≈ −49 cal mol–1 K–1) indicate that phthalate reduction is less activated, but suffers from an augmented entropic penalty. This suggests that the ID reacts with AlEt3 while still on the MgCl2 surface, rather than in the liquid phase after desorption, and that the surface is not innocent. Whether or not an alkoxysilane ED was present in the system turned out to be immaterial on reaction kinetics. High-level DFT calculations on a well-established MgCl2/dibutyphthalate model cluster reproduced the experimental data with a remarkably good agreement (ΔH# ≈ 10 kcal mol–1; ΔS# ≈ −46 cal mol–1 K–1). Experiments and calculations agree on the first ethyl transfer to the reacting ester group representing the rate-determining step, in solution as well in heterogeneous phase. In both cases, a four-membered transition state (TS) appears to be involved; in heterogeneous phase, though, the ester carbonyl is extra-activated by the interaction with a Lewis-acidic surface Mg center, rather than a second AlEt3 molecule. In our opinion, the interest of the proposed approach goes beyond the present study; indeed, further applications can be proposed for the design and engineering of novel ZNCs with tailored behaviors.

Efficient and economical plastic waste upcycling relies on the development of catalysts capable of polymer degradation. A systematic high-throughput screening of twenty-eight polymerization catalyst precursors, belonging to the catalyst families of metallocenes, ansa-metallocenes, and hemi- and post-metallocenes, in cis-1,4-polybutadiene (PB) degradation reveals, for the first time, important structure–activity correlations. The upcycling conditions involve activation of the catalysts (at 0.18 % catalyst loading) with tri-iso-butyl aluminum at 50 °C in toluene. The data indicate the ability to degrade PB is a general reactivity profile of neutral group 4 metal hydrides. A simple quantitative-structure activity relationship (QSAR) model utilizing two descriptors for the distribution of steric bulk in the active pocket and one measuring the metal ion electrophilicity reveals the degradation ability improves with increased but not overbearing steric congestion and lower electrophilicity.

The solution structure and dynamics of three prototypical bis-indenyl ansa-zirconocenium methyl cations (Me2Si(2-methyl-4-phenyl-6-tert-butylindenyl)2ZrMe+, [1Me]+ Me2Si(2,4-dimethylindenyl)2ZrMe+, [2Me]+ Me2Si(indenyl)2ZrMe+, [3Me]+) paired with the weakly coordinating B(C6F5)4- anion have been investigated by NMR spectroscopy in aromatic hydrocarbons with different polarities (toluene, ϵr = 2.38; chlorobenzene, ϵr = 5.69; 1,2-difluorobenzene (ODFB), ϵr = 13.38). These highly electrophilic cations are stabilized by solvent coordination, as evidenced by the unequivocal identification of [1Me·C7H8]+B(C6F5)4-, a rare example of a toluene-stabilized ion pair that has been fully characterized in solution. Combining spectroscopic and DFT methods allowed us to evaluate how solvent coordination modulates the dynamic processes typical of this class of catalysts. An exchange between the two faces of coordinated toluene (face inversion, FI) occurs without solvent decomplexation (ΔH⧧FI = 14.6 kcal mol-1 ΔS⧧FI = 3 cal mol-1 K-1 ΔG⧧FI(298) = 13.7 kcal mol-1) and is about 20 times faster than the exchange between coordinated and free solvent (solvent decomplexation, SD, ΔH⧧SD = 17.9 kcal mol-1 ΔS⧧SD = 10 cal mol-1 K-1 ΔG⧧SD(298) = 14.9 kcal mol-1) and ion pair symmetrization (IPS, ΔH⧧IPS = 18.6 kcal mol-1 ΔS⧧IPS = 12 cal mol-1 K-1 ΔG⧧IPS(298) = 14.9 kcal mol-1). For the ion pairs [1-3Me·solvent]+B(C6F5)4-, IPS rate constants (kIPS) do not correlate with the solvent polarity (kIPS(ODFB) > kIPS(toluene) > kIPS(chlorobenzene)). For the more coordinating toluene and chlorobenzene solvents, ΔG⧧IPS nicely tracks with the amount of positive charge at the metal, increasing as the positive charge increases (qZrMe2,CM5; 1Me2 > 3Me2 > 2Me2). In contrast, in the less coordinating ODFB, differences in the IPS barriers for [1-3Me·ODFB]+B(C6F5)4- appear to correlate better with steric parameters, as measured by the percent buried volume on the open quadrants (%VBur,open) for the corresponding neutral precursors (%VBur,open = 34.8, 35.5, 34.6% for 1Me2, 2Me2, and 3Me2, respectively).

A series of 20 bis(phenolate-ether) ligands, in combination with Zr and Hf, was tested for performance in propene polymerization, focusing on molecular weight, stereoregularity and regioregularity of the resulting polymer. Ligand variation covers length of the aliphatic linker between the ligand halves, as well as steric bulk of the groups ortho to the phenolate oxygen. The linker length has a dramatic effect on MW: two-carbon linkers produce oligomers (Mn < 2.5 kDa) while three- and four-carbon linkers generate much higher MW (Mn typically 50–500 kDa). Stereoselectivity can be tuned using large, flat substituents in the o-phenolate position; tuning of regioselectivity is much harder. Hf catalysts are slower than their Zr analogs and do not work well with MAO/BHT (BHT = 2,6-di-tert-butyl-4-methylphenol); they are generally more selective (MW, stereo and regio). Density functional calculations agree fairly well with observed selectivities, supporting the involvement of a fac/fac coordinated active species. These O4 catalysts are considerably more flexible than e.g. metallocenes, making accurate prediction of PP microstructure a significant challenge.

Advanced High Throughput Experimentation (HTE) methods were applied to quantify the regioselectivity and the so-called "hydrogen response" in propene polymerization of four Ziegler-Natta catalysts representative of the three latest industrial generations (i.e., modified with a dialkyl phthalate, 1,3-dimethoxypropane or dialkyl succinate Internal Donor), used in combination with AlEt3 and a library of eight alkoxysilane External Donors with large structural diversity. At odds with stereoselectivity, regioselectivity turned out to be only modestly impacted by the chemical structure of the electron donors used as surface modifiers. A clear and simple relationship between regioselectivity and "hydrogen response", and, therefore, polymer molecular weight modulation was highlighted.

The performance of C2-symmetric ansa-hafnocene catalysts for isotactic polypropylene typically deteriorates at increasing temperature much faster than that of their zirconium analogues. Herein, we analyze in detail a set of five Hf/Zr metallocene pairs—including some of the latest generation catalysts—at medium- to high-polymerization temperature. Quantitative structure–activity relationship (QSAR) models for stereoselectivity, the ratio allyl/vinyl chain ends, and 2,1/3,1 misinsertions in the polymer indicate a strong dependence of polymerization performance on electrophilicity of the catalyst, which is a function of the ligand framework and the metal center. Based on this insight, the stronger performance decline of hafnocenes is ascribed to electrophilicity-dependent stabilization effects.

Catalytic activity in olefin polymerization depends not only on the catalyst but also, crucially, on activator/alkylator/scavenger “packages.” Along with binary mixtures containing Lewis or Bronste...

Olefin coordinative chain-transfer polymerization (CCTP) under concurrent tandem catalysis conditions is a smart and valuable synthetic approach to statistical olefin block copolymers (OBC). This process, better known as chain shuttling (co)polymerization, was disclosed by Dow Chemical in 2006. Many new polyolefin materials with unique properties and applications can be produced, and as a matter of fact some processes have reached the commercial stage. Several OBC can act as phase compatibilizers in immiscible polyolefin blends, for which a high demand is anticipated in a circular economy. On the other hand, the number of catalyst systems amenable to this polymerization chemistry is very limited, and it is clear now that several literature claims of CCTP are questionable. In particular, the low average molar mass of polyolefin samples produced in the presence of the typical transalkylating agents used for CCTP (such as diethyl-Zn, DEZ) often hampers effective separations of the different components of physical blends, which can be mistaken as an indication of a block copolymer nature. On top of that, the mechanical properties of intimate polyolefin physical blends can resemble, at least at a superficial characterization, those of true OBC. A thorough understanding of such processes is a mandatory requirement towards a rational catalyst design leading to improvements of existing materials or, ultimately, the synthesis of new/better ones. In this respect, a smart use of High Throughput Experimentation (HTE) methodologies represents the best possible approach to address complex and multivariable dilemmas. The present talk will focus on a recent case history: despite several claims on the amenability for binary metallocene systems to undergo chain-shuttling polymerization producing stereoblock isotactic/syndiotactic polypropylene materials, we demonstrated that the isotactic-selective C2-symmetric rac-Me2Si(2-Me-4-Ph-1-Ind)2ZrCl2 catalyst is not prone to propene CCTP, and therefore does not yield stereoblock PP materials when used in racemic form or in tandem with other metallocenes. The proposed approach can be easily extended, providing irrefutable evidence for CCTP, as long as the average polymer molar mass is not low to the point that it largely dictates physical properties and flaws the determination of the 13C NMR microstructural fingerprint.

Absolute rigidity is rare in the "soft" world of organometallics. Here we introduce two cyclopenta[a]triptycyl ansa-zirconocene catalysts for isotactic-selective propene polymerization, designed by means of an integrated high-throughput experimentation/quantitative structure-activity relationship modeling approach. An ultrarigid ligand precisely wrapped around the Zr center enforces an enzyme-like lock and key fit, effectively hampering undesired reactive events, even at high temperature. Stereodefective units are hardly detectable by 13C NMR in the polymer produced at 120 °C; this corresponds to an enantioselectivity exceeding 6-7 kcal/mol: i.e., less than 1 propene misinsertion every 4000 (and at room temperature, one every ∼40000!).

For a set of 40 silicon-bridged C2-symmetric ansa-zirconocenes, reactivity ratios in ethene/1-hexene copolymerization were experimentally determined by means of an accurate high-throughput experimentation (HTE) approach, and used to develop quantitative structure-activity relationship (QSAR) models for comonomer affinity using chemically meaningful descriptors. These QSAR models rely almost exclusively on steric descriptors, with the single most important descriptor being the 'openness' of the open quadrants. Catalysts with an unobstructed main insertion pathway, i.e. without substituents affecting the open quadrant, show a remarkable insensitivity to further substituent effects, be it in 2-, 4-, 5-, 6- or 7-position or the bridge. We attribute this insensitivity to a shift in rate-limiting step for the comonomer incorporation, from insertion to olefin capture, with the latter being much less sensitive to modulation of the active pocket than the former. This indicates that our best incorporators are already close to the upper limit for comonomer affinity within this catalyst class. This journal is

A set of 19 silicon-bridged C2-symmetric zirconocenes rac-R′2Si(2-Me-4-R-indenyl)2ZrCl2 of varying steric demand in position 4 were synthesized and screened in propene homopolymerization in a high-throughput experimental setup. The size and accuracy of the experimental data set allow to identify surprisingly good correlations among stereoselectivity, regioselectivity, and molecular weight capability (R2 ≈ 0.8−0.9) over a broad range. We rationalize this trend by assuming that steric tuning in the 4-position affects both preferred insertion and stereoerror formation similarly but leaves other barriers largely unaffected. A quantitative structure−activity relationship based on one single computational descriptor, Δ%VBur using the difference in the percent of buried volume between the “blocked” and “open” quadrants of the catalyst precursoris established. Provided that a large sphere of 5.0 Å is used, stereoselectivity can be predicted with unprecedented accuracy, i.e., a mean average deviation (MAD) of 0.18 kcal/mol (ΔΔG‡ enantio), 0.0007 (σ, probability that the preferred propene enantioface is selected at an active site of given chirality), or 0.3% (mmmm pentads). On the basis of this empirical model, we predicted that the catalyst with R = o-tolyl is an ideal candidate for high stereoselectivity/high MW capability. Ad hoc synthesis and testing of the precursor confirmed the expectations: the catalyst shows the highest stereoselectivity reported so far (σ = 0.9999) for metallocenes at 60 °C, while maintaining a high MW capability (Mw > 1 MDa) and relatively high regioselectivity.

“Structural” AlMe2(bht) was found to be an integral building block of the “TMA-free” olefin polymerization cocatalyst MAO/BHT (TMA = trimethylaluminum, MAO = methylaluminoxane, BHT = 2,6-di-tert-butyl-4-methylphenol). NMR studies show that treatment of MAO/BHT with the neutral N-donor pyridine (py) leads to selective generation of neutral AlMe2(bht)(py). The reaction of MAO/BHT with 2,2'-bipyridine (bipy) generates cationic [AlMe(bht)(bipy)]+ fragments (bht = BHT phenolate), analogously to what happens when unmodified MAO is treated with bipy, causing [AlMe2(bipy)]+ formation. This suggests that the activation of an olefin polymerization precatalyst LnMX2 (X = Me or Cl) can occur via an indirect pathway involving [AlMeR]+ (R = Me or bht) transient species (rather than direct Cl/Me abstraction by the Al-cages) not only when unmodified MAO is exploited but also in the case of “TMA-free” BHT-modified MAO. The high chemoselectivity of py for neutral Al adducts however presents a distinct difference to unmodified MAO. These observations indicate that a) “structural” TMA is converted into “structural” AlMe2(bht) upon reaction of MAO with BHT and that b) MAO/BHT is harder to ionize than unmodified MAO. A refined formula and cluster size estimation [(AlOMe)0.87(AlMe2bht)0.13]n (n = 57–84) is proposed for MAO/BHT based on this new experimental evidence, accounting for the presence of “structural” AlMe2(bht) units.

Highly active molecular catalysts for olefin polymerization are extremely difficult to run in high-throughput experimentation (HTE) platforms. With common activators like methylaluminoxane (MAO) or a combination of tri-iso-butylaluminum and trityl tetrakis(perfluorophenyl)borate (TIBA/TTB), the necessary downscaling ends up with (sub)nanomole precatalyst loadings and poorly reproducible results due to the presence of adventitious impurities in similar amounts. Unexpectedly, we have now discovered that a convenient solution to this problem is provided by TIBA/AB (AB = N,N-dimethylanilinium tetrakis(perfluorophenyl)borate), a long-known but relatively uncommon protic activator. Indeed, with a proper operating protocol, a tunable precatalyst activation delay (minutes to hours) can be achieved, and even at high (≥10 nmol) catalyst loadings, a transient phase of well-controlled activity can be maintained long enough to produce the polymer amounts necessary for the characterizations under highly reproducible conditions. Importantly, polymer properties were not affected by choice of the activator, provided that the polymerization was kinetically controlled, which makes TIBA/AB the best option for HTE screenings of industrially relevant catalysts.

The crystalline morphology of ethylene/1-octene (EO-BC) statistical multiblock copolymers is investigated by transmission electron microscopy (TEM). EO-BCs are an important class of thermoplastic elastomers characterized by alternating crystalline, octene-poor, hard blocks and amorphous, octene-rich, soft blocks and statistical distribution of block length (BL) and number of blocks/chain (NB). Adopting similar crystallization conditions, samples with only subtle differences in the chain microstructure, are shown to display different solid-state morphology as probed by TEM and different melt rheology. In particular, the homogeneous or heterogeneous lamellar morphology which develops in the solid state reflects the tendency of the samples to show homogeneous or heterogeneous melt-rheology, respectively. As EO-BCs are a reactor blend of non-uniform chains, it is argued that the solid state and melt phase behavior of EO-BCs is controlled by differences in the relative abundance of chains including a prevalence of hard blocks of short and/or high length.

New ansa-zirconocene with bis(inden-2-yloxy)dimethylsilane ligand was synthesized and characterized by NMR spectroscopy and X-ray crystallography. The zirconocene was found to be highly active catalyst of ethylene polymerization and ethylene/hex-1-ene copolymerization upon methylaluminoxane activation.

The established model cluster (AlOMe)16(AlMe3)6 for methylaluminoxane (MAO) cocatalyst has been studied by density functional theory, aiming to rationalize the different behaviors of unmodified MAO and TMA-depleted MAO/BHT (TMA = trimethylaluminum; BHT = 2,6-di-tert-butyl-4-methylphenol), highlighted in previous experimental studies. The tendency of the three model Lewis acidic sites A–C to release neutral Al fragments (i.e., AlMe2R; R = Me or bht) or transient aluminum cations (i.e., [AlMeR]+) has been investigated both in the absence and in the presence of neutral N-donors. Sites C are most likely responsible for the activation capabilities of TMA-rich MAO, but TMA depletion destabilizes them, possibly inducing structural rearrangements. The remaining sites A and B, albeit of lower Lewis acidity, should be still able to release cationic Al fragments when TMA-depleted modified MAOs are treated with N-donors (e.g. [AlMe(bht)]+ from MAO/BHT). These findings provide tentative interpretations for earlier observations of donor-dependent ionization tendencies of MAO and MAO/BHT and how TMA depleted MAOs can still be potent activators., A model cluster for methylaluminoxane (MAO) was used to study the tendency of model Lewis acidic sites to release neutral Al fragments or transient aluminum cations both for unmodified MAO and TMA-depleted MAO/BHT (TMA = trimethylaluminum; BHT = 2,6-di-tert-butyl-4-methylphenol). Albeit only sites of lower Lewis acidity are found in TMA depleted modified MAOs, they can release cationic Al fragments when treated with certain N-donors. This shows how TMA depleted MAOs can still be potent activators.

Compared to heterogenous Ziegler&ndash, Natta systems (ZNS), ansa-metallocene catalysts for the industrial production of isotactic polypropylene feature a higher cost-to-performance balance. In particular, the C2-symmetric bis(indenyl) ansa-zirconocenes disclosed in the 1990s are complex to prepare, less stereo- and/or regioselective than ZNS, and lose performance at practical application temperatures. The golden era of these complexes, though, was before High Throughput Experimentation (HTE) could contribute significantly to their evolution. Herein, we illustrate a Quantitative Structure &ndash, Activity Relationship (QSAR) model trained on a robust and highly accurate HTE database. The clear-box QSAR model utilizes, in particular, a limited number of chemically intuitive 3D geometric descriptors that screen various regions of space in and around the catalytic pocket in a modular way thus enabling to quantify individual substituent contributions. The main focus of the paper is on the methodology, which should be of rather broad applicability in molecular organometallic catalysis. Then again, it is worth emphasizing that the specific application reported here led us to identify in a comparatively short time novel zirconocene catalysts rivaling or even outperforming all previous homologues which strongly indicates that the metallocene story is not over yet.

Isotactic polypropylene (i-PP) is mainly produced with heterogeneous Ziegler-Natta (ZN) catalyst systems. Direct structural information on the active species is very difficult to achieve; as a matter of fact, the 13C NMR microstructure of the polymer has long been used as an indirect "fingerprint". For a long time, however, the intrinsically poor sensitivity of natural abundance 13C NMR spectroscopy hampered a complete evaluation of the microstructure, and many rare albeit important details escaped detection with standard tools and methods. The most prominent case is that of the regiodefects, which are specially important because they dictate ZN catalyst response to molecular hydrogen used as a chain transfer agent. In recent papers we have reported on the quantification of regioirregular 2,1 units in ZN i-PP by means of high-temperature cryoprobe 13C NMR. Here we shift the focus onto the stereochemical environment of such units, which was highlighted by comparing the spectra of suitable ZN PP fractions with those of model PP samples made with molecular catalysts of different structures and symmetries. The results lend support to our three-site model of ZN catalytic species, originally based on the stereochemistry of regioregular PP chains/blocks.