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Due to its low cost, stiffness, and recyclability, isotactic polypropylene (iPP) is an excellent candidate for packaging applications. However, iPP is notoriously difficult to thermoform due to its low melt strength. The addition of just 10 thin layers of high-molecular-weight, linear low-density polyethylene (LLDPE) into iPP sheets by coextrusion significantly increased extensional viscosity and reduced sag. Both LLDPE and iPP were metallocene-catalyzed with excellent adhesion as measured in our previous work. We performed a series of hot tensile tests and sheet sag measurements to determine the properties of the iPP sheet and the multilayer sheet between 130 and 180 °C. To evaluate the thermoformability of these multilayer sheets, truncated conical cups were positive vacuum formed at different temperatures and heating times, and the crush strength was measured. Cups that released easily from the mold with good shape retention and a crush strength within 80% of the maximum value were used to define a temperature-time thermoformability window. We estimated the maximum stress that occurred during the thermoforming process to be 5 MPa. Layer thicknesses before and after thermoforming were used to estimate an average strain of 0.78. The thin LLDPE layers decreased the yield stress below 5 MPa. This enabled thermoforming at sheet temperatures as low as 150 °C. The immiscible LLDPE interfaces increased extensional viscosity, which decreased sag in the multilayer sheets compared to iPP. This broadened the thermoforming range to temperatures as high as 180 °C and allowed longer heating times. These highly thermoformable, layered sheets may be recycled as iPP since they contain only 8% of LLDPE.

Fire safety in polymers is critically important with products such as textiles and consumer goods, as well as materials used in construction, aerospace, transportation, and furniture. Additives use...

Nanostructured tricontinuous block polymers allow for the preparation of single-component materials that combine multiple properties. We demonstrate the synthesis of a mesoporous material from the selective orthogonal etching of a microphase-separated tricontinuous block polymer precursor. Using the synthetic approach of polymerization-induced microphase separation (PIMS), divinylbenzene (DVB) is polymerized from a mixture of poly(isoprene) (PI) and poly(lactide) (PLA) macro-chain transfer agents. In the PIMS process in situ cross-linking by the DVB arrests structural coarsening, resulting in a disordered block polymer morphology that we posit exhibits three nonintersecting continuous domains. Selective etching of the PI domains by olefin cross metathesis and PLA domains by hydrolytic degradation produces a mesoporous polymer with two independent pore networks arising from the different etch mechanisms.

A renewed focus on the phase behavior of nominally single-component, compositionally asymmetric diblock copolymers has revealed a host of previously unanticipated Frank-Kasper (FK) and quasicrystalline phases. However, these periodic and aperiodic particle packings have thus far only been reported in low molecular weight, highly conformationally asymmetric diblock copolymers, leaving researchers with a relatively small library of polymers in which these phases can be studied. In this work, we report on a simple approach to access these morphologies: blending two diblock copolymers with the same corona block length and varied core block lengths. Compositionally symmetric and asymmetric polystyrene

Graft block copolymers (BCPs) with poly(4-methyl caprolactone)-block-poly(±-lactide) (P4MCL-PLA) side chains containing 80–100% PLA content were synthesized with the aim of producing tough and sust...

The nonlinear rheology of multilayer stacks of alternating isotactic polypropylene (PP) and polyethylene (PE) films with N layers was measured in shear and uniaxial extension. We show that the force to extend N − 1 interfaces can lead to strain hardening. We studied three PE/PP pairs: a Ziegler–Natta catalyzed pair and two metallocene pairs, one with high density PE and one with linear low density PE. Interfacial tension was measured on matrix/droplet blends of each pair using small amplitude oscillatory shear measurements fitted with the Palierne model. Multilayer coextrusion was used to fabricate bilayers and sheets with hundreds of layers for each polyolefin pair. Under shear deformation, disentangling of chains in the N − 1 interfaces led to a decrease in the overall shear viscosity, which is interpreted as an interfacial slip velocity and is in agreement with previous studies on multilayer films. Under extensional flows, the multilayers exhibited an increased transient extensional viscosity (tensile stress growth coefficient, η E , M +) and pronounced strain hardening, even when the constituent homopolymers exhibited no strain hardening behavior. A model based on a force summation was developed to predict this behavior with interfacial tension as a fitting parameter; the extracted interfacial tensions agreed reasonably well with those from the Palierne model. The “slip in shear” and “hardening in extension” behaviors highlight the role of interfacial polymer physics during rheological measurements and polymer processing.

Micromechanical deformation of polyethylene terephthalate (PET)/ethylene-stat-methyl acrylate copolymer [p(E-s-MA)] blends was investigated for various MA contents and molar masses of p(E-s-MA). Th...

The segregation kinetics of deuterated polystyrene (d-PS) within the grain boundary regions of a lamellar poly(styrene-b-isoprene) copolymer is analyzed using a combination of electron imaging and ...

A series of isotactic polypropylene (iPP) and polyethylene (PE) diblock, tetrablock, and hexablock copolymers (BCPs) were synthesized with tunable molecular weights using a hafnium pyridylamine catalyst. The BCPs were melt blended with 70 wt % high-density PE (HDPE) and 30 wt % iPP commercial homopolymers at concentrations between 0.2 and 5 wt %. The resulting blend morphologies were investigated using TEM, revealing uniformly dispersed iPP droplets ranging progressively in size with increasing BCP content from three-quarters to one-quarter of the diameter of the uncompatibilized mixture. Tensile tests revealed a dramatic enhancement in toughness based on the strain at break which increased from 10% for the unmodified blend to more than 300% with just 0.2 wt % BCP and over 500% with the addition of 0.5 wt % BCP or greater. Incorporation of BCPs in blends also improved the impact toughness, doubling the Izod impact strength to a level comparable to the neat HDPE with just 1 wt % additive. These improved bl...

Polymerization-induced self-assembly (PISA) has attracted growing interest as facile fabrication process of polymer-based nanomaterials. However, PISA of acrylonitrile (AN) by atom transfer radical polymerization (ATRP) has remained an outstanding challenge due to the high activity of AN and poor solubility of polyacrylonitrile (PAN) in AN monomer. Here the application of PISA by using an initiators for continuous activator regeneration (ICAR) ATRP for the synthesis of PAN-based nano-objects is demonstrated. A highly active ATRP macroinitiator, methoxy-poly(ethylene oxide) 2-bromo-2-phenylacetate ( m PEO-BPA) was synthesized by esterification and used also as a stabilizer. The molecular weight of the macroinitiator was found to determine the structure of self-assembled nano-objects. The high molecular macroinitiator ( m PEO 113 -BPA) formed nano-objects with spherical or worm-like morphology, while the lower molecular weight analogue ( m PEO 45 -BPA) resulted in precipitation in most cases due to insufficient stabilization of the nano-objects.

The modification of nanoparticles with polymer ligands has emerged as a versatile approach to control the interactions and organization of nanoparticles in polymer nanocomposite materials. Besides their technological significance, polymer-grafted nanoparticle (PGNP) dispersions have attracted interest as model systems to understand the role of entropy as a driving force for microstructure formation. For instance, densely and sparsely grafted nanoparticles show distinct dispersion and assembly behaviors within polymer matrices due to the entropy variation associated with conformational changes in brush and matrix chains. Here we demonstrate how this entropy change can be harnessed to drive PGNPs into spatially organized domain structures on submicrometer scale within topographically patterned thin films. This selective segregation of PGNPs is induced by the conformational entropy penalty arising from local perturbations of grafted and matrix chains under confinement. The efficiency of this particle segregation process within patterned mesa−trench films can be tuned by changing the relative entropic confinement effects on grafted and matrix chains. The versatility of topographic patterning, combined with the compatibility with a wide range of nanoparticle and polymeric materials, renders SCPINS (soft-confinement pattern-induced nanoparticle segregation) an attractive method for fabricating nanostructured hybrid films with potential applications in nanomaterial-based technologies.

Polymerization-induced self-assembly (PISA) was achieved by conducting an initiators for continuous activator regeneration atom transfer radical polymerization (ICAR ATRP) at low ppm of copper catalyst concentration. A poly(oligo(ethylene oxide) methyl ether methacrylate)50 (POEOMA50) macroinitiator and stabilizer was synthesized by an aqueous ICAR ATRP using CuIICl2/tris(pyridin-2-ylmethyl)amine (TPMA) complex. Subsequently, the dispersion polymerization of benzyl methacrylate (BnMA) in ethanol was realized with a CuIIBr2/TPMA complex either at room temperature or at 65 °C using V-70 or AIBN as radical initiators, respectively. The effect of catalyst concentration, radical initiators, targeted degree of polymerization (DP) of PBnMA, solids content, and temperature on the molecular characteristics and self-assembly behavior of block copolymers POEOMA–PBnMA was evaluated by gel permeation chromatography (GPC), transmission electron microscopy (TEM), and dynamic light scattering (DLS). Block copolymers asse...

The controlled organization of nanoparticle (NP) constituents into superstructures of well-defined shape, composition, and connectivity represents a continuing challenge in the development of novel hybrid materials for many technological applications. We show that the phase separation of polymer-tethered nanoparticles immersed in a matrix of a chemically different polymer provides an effective and scalable method for fabricating well-defined submicron-sized amorphous NP domains in melt polymer thin films. We investigate this phenomenon with a view toward a better understanding and control of the phase separation process in these novel “blends”. In particular, we consider isothermally annealed thin films of polystyrene-grafted gold nanoparticles (AuPS) dispersed in a poly(methyl methacrylate) (PMMA) matrix. A morphology transition from discrete AuPS domains to bicontinuous to inverse domain structure is observed with increasing nanoparticle loading, consistent with composition dependence of classic binary ...

Application of shear stress has been shown to unidirectionally orient the microstructures of block copolymers and polymer blends. In the present work, we study the phase separation of a novel nanoparticle (NP)-polymer blend thin film system under shear using a soft-shear dynamic zone annealing (DZA-SS) method. The nanoparticles are densely grafted with polymer chains of chemically dissimilar composition from the matrix polymer, which induces phase separation upon thermal annealing into concentrated nanoparticle domains. We systematically examine the influence of DZA-SS translation speed and thus the effective shear rate on nanoparticle domain elongation and compare this with the counterpart binary polymer blend behavior. Unidirectionally aligned nanoparticle string-domains are fabricated in the presence of soft-shear in confined thin film geometry. We expect this DZA-SS method to be applicable to various NP-polymer blends towards unidirectionally aligned nanoparticle structures, which are important to functional nanoparticle structure fabrication. The Royal Society of Chemistry 2016. We acknowledge the National Science Foundation via Grant NSF DMR-1411046 for support of this Cold Zone Annealing Soft-Shear study. MRB further acknowledges funding by the National Science Foundation via DMR-1410845. The authors extend their sincere appreciation to the Deanship of Scientific Research at King Saud University for its funding of the Prolific Research group (PRG-1436-14). We are grateful to Dr C. C. Han and Dr K. B. Migler for valuable discussions. Scopus

The phase behavior of poly(styrene)-$b$-poly(1,4-butadiene) diblock copolymers with a polymer block invariant degree of polymerization ${\overline{N}}_{b}\ensuremath{\approx}800$ shows no evidence of Frank-Kasper phases, in contrast to low molar mass diblock copolymers (${\overline{N}}_{b}l100$) with the same conformational asymmetry. A universal self-concentration crossover parameter ${\overline{N}}_{x}\ensuremath{\approx}400$ is identified, directly related to the crossover to entanglement dynamics in polymer melts. Mean-field behavior is recovered when ${\overline{N}}_{b}g{\overline{N}}_{x}$, while complex low symmetry phase formation is attributed to fluctuations and space-filling constraints, which dominate when ${\overline{N}}_{b}l{\overline{N}}_{x}$.

The controlled organization of nanoparticle (NP) constituents into superstructures of well-defined shape, composition and connectivity represents a continuing challenge in the development of novel hybrid materials for many technological applications. We show that the phase separation of polymer-tethered nanoparticles immersed in a chemically different polymer matrix provides an effective and scalable method for fabricating defined submicron-sized amorphous NP domains in melt polymer thin films. We investigate this phenomenon with a view towards understanding and controlling the phase separation process through directed nanoparticle assembly. In particular, we consider isothermally annealed thin films of polystyrene-grafted gold nanoparticles (AuPS) dispersed in a poly(methyl methacrylate) (PMMA) matrix. Classic binary polymer blend phase separation related morphology transitions, from discrete AuPS domains to bicontinuous to inverse domain structure with increasing nanoparticle composition is observed, yet the kinetics of the AuPS/PMMA polymer blends system exhibit unique features compared to the parent PS/PMMA homopolymer blend. We further illustrate how to pattern-align the phase-separated AuPS nanoparticle domain shape, size and location through the imposition of a simple and novel external symmetry-breaking perturbation via soft-lithography. Specifically, submicron-sized topographically patterned elastomer confinement is introduced to direct the nanoparticles into kinetically controlled long-range ordered domains, having a dense yet well-dispersed distribution of non-crystallizing nanoparticles. The simplicity, versatility and roll-to-roll adaptability of this novel method for controlled nanoparticle assembly should make it useful in creating desirable patterned nanoparticle domains for a variety of functional materials and applications.

Block copolymers have attracted interests for potential application ranging from dynamic photonic sensors to solid-state ion conductors. However, due to nucleation and growth mechanism, block copolymer inherently forms granular microstructure with defects such as grain boundaries. Understanding the microstructure of block copolymer is thus crucial in many applications because the microstructure determines the transport property of functional fillers such as ions in block copolymer template. Previous research has shown that athermal filler segregated to grain boundary of lamellae block copolymer and retards the grain coarsening. However, the kinetics of this grain boundary segregation during thermal annealing has not been revealed. Polystyrene-b-polyisoprene blended with deuterated polystyrene is used for neutron scattering study on studying the kinetics of grain boundary segregation. Deuterated polystyrene will segregate to grain boundaries, therefore, decorate grain boundary. The filler segregation behavior will be studied by comparing neutron scattering of polystyrene-b-polyisoprene/deuterated polystyrene with different annealing times (at T=130 deg C, duration of 0hr, 3hr, 1day, 3day and 7day, respectively). Invariant (Q) analysis along with grain mapping is conducted to quantitatively analyze the kinetics of grain boundary segregation. This kinetic was in good agreement with the McLean’s kinetic model for grain boundary segregation in metals. By applying Langmuir-Mclean’s segregation isotherm equation, we have predicted the equilibrium concentration of filler in grain boundary by calculating the strain energy stored in grain boundary.