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Circular design and fabrication of PLA nanofiber filters from PLA wastes for effective oil decontamination and oil/water separation.

A process for sizing down and functionalizing commercial polylactide (PLA) resin is developed by alcoholysis with 1,4-butanediol (BDO) and propylene glycol (PG) to medium-sized PLA-based diols, with lower cost than a bottom-up synthesis process. These are subsequently used as polyols in preparing polyurethanes (PU) by reacting with 1,6-diisocyanatohexane (HDI). The PLA-based PU has an excellent elongation at break of 487%. The products are suitable as toughening agents for brittle PLA resin due to their highly elastic properties and high compatibility with PLA. The PU products are blended with PLA resin at various compositions, and their physical and mechanical properties and shape recovery are examined. The tensile tests showed enhancements in elongation at break up to 160% with low modulus. The fracture morphology and FTIR results confirm that the blends show strong interfacial interaction and adhesion between the PLA-based PU disperse phase and the PLA matrix. The PLA/PU blends exhibit a high shape recovery efficiency, and their recovery mechanisms are identified. These flexible PLA/PU blends are promising for various applications where bio-compatibility/degradability and high ductility are required, especially as filaments for 3D bio-printing.

Immobilization methods have emerged as feasible solutions for increasing the reusability of biocatalysts and for simplifying their separation from the desired products. Immobilized biocatalysts can directly be applied to a continuous-flow system, such as tubular or packed bed reactors. Such continuous-flow systems with immobilized biocatalysts are promising tools for enhancing the sustainability of bioprocessing. This minireview discusses important considerations for successfully developing biocatalyst-based continuous-flow systems, namely immobilization techniques, mass transfer and reactor design. The key sustainability aspects of these systems are highlighted along with recent examples.

A composite of 70/30 poly(lactic acid)/hydroxyapatite was systematically prepared using various amounts of glycidyl methacrylate as reactive compatibilizer or Joncryl ADR®-4368 containing nine glycidyl methacrylate functions as a chain extension/branching agent to improve the mechanical and biological properties for suitable usage as internal bone fixation devices. The effect of glycidyl methacrylate/Joncryl on mechanical properties of poly(lactic acid)/hydroxyapatite was investigated through flexural strength. Cell proliferation and differentiation of osteoblast-like MC3T3-E1 cells cultured on the composite samples were determined by Alamar Blue assay and alkaline phosphatase expression, respectively. Result shows that flexural strength tends to decrease, as glycidyl methacrylate content increases except for 1 wt.% glycidyl methacrylate. With an addition of dicumyl peroxide, the flexural strength shows an improvement than that of without dicumyl peroxide probably due to the chemical bonding of the hydroxyapatite and poly(lactic acid) as revealed by FTIR and NMR, whereas the composite with 5 wt.% Joncryl shows the best result, as the flexural strength increases getting close to pure poly(lactic acid). The significant morphology change could be seen in composite with Joncryl where the uniform agglomeration of hydroxyapatite particles oriented in poly(lactic acid) matrix. Addition of the epoxy functional compatibilizers at suitable percentages could also have benefits to cellular attachment, proliferation, differentiation and mineralization. So that, this poly(lactic acid)/hydroxyapatite composite could be a promising material to be used as internal bone fixation devices such as screws, pins and plates.

Curable precursors for production of thermosetting (co)polyesters are developed based on poly(butylene adipate) (PBA), poly(ethylene terephthalate), and poly(lactic acid) (PLA). The precursors are prepared from methacrylation of their hydroxyl-terminated oligomers. These include commercial HO-capped PBA prepolymer (HO-PBA), and bis-2-hydroxyethyl terephthalate (BHET) and glycolized PLA (GPLA), which are obtained from glycolysis reactions of their post-consumer products and original resin. The optimal conditions for methacrylation of each prepolymer, i.e., molar ratios of prepolymer to methacrylic anhydride (MAAH), temperature and time, are examined. The most efficient conditions are 1:4/120 °C/3 h (HO-PBA), 1:2.5/120 °C/2 h (BHET), and 1:4/140 °C/3 h (GPLA), respectively. These conditions are justified, where the highest degree of substitution and double bond content are obtained without self-curing side reaction. The resulting methacrylated precursors from HO-PBA and BHET are isothermally cured faster than those of GPLA. Thermosetting copolyesters developed from binary mixtures of the precursors possess tunable thermal stability, and physical and mechanical properties. The degradable copolyesters can be applied in various applications, especially in packaging and agricultural fields.

Bio-degradable/bio-compatible poly(lactide-co-glycidyl methacrylate), P(LA-co-GMA), a copolymer has been synthesized. The material contains curable C C groups, which enable its self-curing and grafting reactions with other vinyl monomers. The copolymer was grafted with a pH-responsive polyacrylamide (PAAm), by UV-assisted reactions using acrylamide (AAm) and N,N′-methylene bisacrylamide monomers, and various photoinitiator systems. The original copolymer and its partially-cured counterpart were employed in the grafting reaction. Chemical structures and properties of the resulting materials were characterized. Standard quantitative analysis techniques for measurement of the grafted AAm content and the degree of C C conversion have been developed by 1H NMR and FTIR spectroscopy. FTIR offers more advantages, in terms of non-destructive analysis, ease of operation, and lower cost of analysis. The results show that the grafted products from pre-cured P(LA-co-GMA) copolymers contain higher grafted AAm contents than their uncured counterparts. The highest grafted AAm content was obtained by using benzophenone (BP) as an initiator, while camphorquinone (CQ) led to the lowest content. In contrast, the degree of C C conversion of the copolymer from the two initiator systems shows a reverse trend. These amphiphilic and pH-responsive grafted copolymers with tunable AAm contents have a high potential for use in various applications, especially in biomedical and environmental fields.

A process for the chemical recycling of degradable polylactide (PLA) has been developed, to convert its disposable wastes into small-sized products for further use as value-added starting materials for specialty products. A microwave-assisted alcoholysis reaction, using diols and tetrabutyl orthotitanate (TBT) catalyst, was employed. The effects of the types of diols and PLA/diol feeding ratios on the structures and properties of the resulting alcoholized products were examined by using ethylene glycol (EG), propane-1,3-diol (PDO), and butane-1,4-diol (BDO). The PLA/diol ratios were varied from 1:1 to 4:1 wt/wt. The products were characterized by ATR-FTIR, 1H NMR, and 2D-NMR HMQC and HMBC spectroscopy. The products compost to diol-capped lactate sequences with different lengths, i.e., lactate, lactyllactate, and poly-lactate. The yield of the shortest lactate was about 65% for the LBDOT11 system, and 90% for the LEGT11 and LPDOT11 systems, when a feeding ratio of 1:1 wt/wt was employed. The yield decreased with an increase in the ratios, from 1:1 to 4:1 wt/wt. In contrast, the yields of longer lactyllactate and poly-lactate increased with an increase in the ratios. In terms of OH-endcapping efficiency, the products have two structures: (A) LA-O-(CH2)x-OH and (B) LA-O-(CH2)x-O-LA. The contents depend on diol types and the PLA/diol feeding ratio. The alcoholized products were then used as starting polyols in the preparation of lactide-based polyurethanes (PUs) by reacting with 1,6-diisocyanatohexane (HDI) and BDO chain extender. The resulting PUs exhibit promising mechanical and thermal properties. These PUs are suitable for use as either single-component materials, e.g., 3D-printing filaments and degradable adhesives, or as toughness-enhancing agents for brittle polymers, especially PLA.

Nanofibers of polylactide (PLA)/poly(vinylpyrrolidone) (PVP) blends, loaded with TiO2 nanoparticles, have been prepared by an electrospinning method. The electrospun fiber mats were characterized by ATR-FTIR, X-ray diffraction (XRD), SEM, EDX, and UV-visible spectroscopy to examine structures, functional groups, crystallinity, surface morphology, and UV absorptivity. It is clearly observed that TiO2 particles are embedded on the filaments. All PLA-based spun fibers are completely amorphous in nature. The surface morphology of those blended with PVP is smoother and more uniform than the corresponding samples without PVP. Neat PLA fibers show a UV absorption band at around 200 nm, whereas the fibers loaded with TiO2 nanoparticles show an additional absorption band covering the 200–380-nm region. Photo-degradation of the fiber samples are conducted in phosphate buffer solution (PBS) under UVA light. The results indicate that the PVP component dissolves into the PBS solution, and the PLA matrix degrades as a function of time. The fibers are then applied as a catalytic system for epoxidation of unsaturated sunflower oil (SFO), for use as additives or plasticizers for biopolymers, employing a performic acid oxidizing agent. The fibers, especially those containing PVP, can effectively enhance the epoxidation yield of oils with a slow rate of undesirable side reactions, which break ester bonds of triglycerides to generate free fatty acids.

Summary A method for preparation of silica particles from rice husk ash (RHA) is developed for use as fillers in an enhancement of gas permeability of polylactic acid (PLA) resin. Silica particles are produced in a one-step process by employing PLA-grafted-chitosan copolymer (PCT) as a polymeric surfactant. Particles with an average size of ca. 30 micron, which are smaller than those obtained from a conventional method, are obtained. The major advantage of this technique is its ease of operation, in which mechanical grinding is not required. The resulting particles are then used in preparation of PLA/silica composites by varying the silica contents from 0–2.0 wt %. The PCT copolymer is present as a coating layer on the particles surface, which promotes compatibility with the PLA matrix. Gas permeability (water vapor, carbon dioxide, and oxygen) and mechanical properties of the composite films are examined. Enhancements in gas permeability and selectivity are achieved, with slight drops in mechanical properties. The materials have high potential for use as degradable packaging films with tunable gas permeability.