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This paper introduces an alternative pathway to designing an efficient interior permanent magnet machine (IPMM) for direct–drive (D-D) wind energy applications. It analyzes the design optimization methodology in great detail, employing multiple experimental verifications to acutely pinpoint the most desirable and feasible format. The focal objectives of minimizing cogging torque, torque ripple, and maximizing efficiency were among the priority design goals and obtained through design optimization. It is demonstrated in the process that both the torque ripple and the cogging torque can be reduced to less than 5% by adjusting the slot and pole dimensions, without any other alterations in rotor pole shaping or skewing. This paper leads the way, pioneering experimental substantiation of theory, by varying existing geometrical parameters, winding, and pole design of a basic IPMM to come up with a highly efficient wind turbine generator with negligible cogging torque and torque ripple. The electromagnetic is at the heart of this paper’s design goals, as parameter optimization is essential for a wind turbine application. The winding layout is brought under scrutiny and both the distributed and concentrated wound IPMMs are compared to further adopt the design optimization. The superiority of the concentrated-wound design is demonstrated, and consequently a prototype machine is constructed based on the proposed design for experimental verification. The results from the experiment verify the feasibility of the proposed design for D-D wind turbine applications. [ABSTRACT FROM AUTHOR]

This paper contributes to the characterisation of the brushless doubly fed induction machine (BDFIM), which is attractive as a variable speed generator in applications (off-shore wind turbine) with minimum maintenance requirements. The BDFIM has two three-phase stator windings of different pole numbers housed within the same stator slots and a short-circuited rotor winding capable of coupling fields of different pole numbers. The stator windings and rotor winding create a magnetic field distribution with a range of characteristics different to those of conventional induction machines. This paper presents an analysis to identify the field characteristics and discusses their impact on the analysis and design of the BDFIM. The characteristics are determined from an analysis of the sum of two rotating sinusoidal field waveforms and confirmed by comparison with time-stepping finite element results and measured magnetic flux density data. [ABSTRACT FROM AUTHOR]

This paper employs an overhang structure for axial flux permanent magnet motor to enhance the torque density. However, the overhang structure requires a computationally expensive 3-D finite-element method (FEM) for analysis, because a quasi-3-D FEM cannot be applied to such a geometry. Thus, in order to reduce the computational cost of above-mentioned topology, this paper adopts a field reconstruction method (FRM). The conventional FRM is applicable only in the case, where the slot pitch to teeth length ratio is the same along radial direction. To address this problem, we introduce a virtual air gap concept so that it can take into account parallel slot effect as well as overhang effect. In this paper, the effectiveness of the proposed method is verified by the 3-D FEM and experimental results. [ABSTRACT FROM AUTHOR]

Featured Application: The work specifically targets the enhancement of cooling mechanisms in high-power permanent magnet electrical machines, with a direct application in improving the thermal management of stator windings in such devices. This advancement can significantly benefit sectors like aerospace, where the efficiency, reliability, and longevity of electrical machines are critical. This paper investigates innovative methods for enhancing heat transfer efficiency in high-power permanent magnet electrical machines. The objectives are to quantify the effects of increasing the air speed, increasing the turbulence intensity, and introducing the spacing between windings on cooling performance. The cooling of stator windings is studied through experimental wind tunnel testing and Computational Fluid Dynamics (CFD) modelling. The CFD model is validated against wind tunnel measurements to within 4 Kelvin (K). The results demonstrate that each enhancement method significantly improves the cooling capability. Increasing the air speed from 10 m/s to 40 m/s reduces the winding hotspot temperature by 34%. Introducing a high turbulence intensity of 40% leads to a 21% lower hotspot temperature compared to 0.5% turbulence intensity. Creating a 1.5 mm spacing between coils also substantially improves convection and conduction heat transfer. Overall, combining these optimised design parameters yields over a 40% reduction in hotspot temperature compared to the original design. This research provides practical guidance for maximising heat transfer efficiency in high-power permanent magnet machines, without increasing complexity. The findings will lead to higher machine efficiency, reliability, and longevity for aerospace and other applications. [ABSTRACT FROM AUTHOR]

This paper proposes a new Vernier reluctance machine (VRM) drive for electric vehicle. The key is to incorporate both stator-slot permanent magnets (PMs) and zero-sequence current as the excitation source to establish a parallel magnetic field and interact with armature winding. In this way, two different machines, namely, slot-PM-excited VRM and dc-excited doubly salient machine, are artificially integrated into a single structure, which contributes to enhance the torque density. Moreover, flexible flux control can be realized by regulating zero-sequence current. In this paper, the machine structure and operation principle are introduced, with its feasibility verified by both finite-element analysis and prototype experiments. [ABSTRACT FROM AUTHOR]

Tubular-switched reluctance linear launcher (TSRLL) with novel structure is proposed in this paper. The structure of switched reluctance motor is simplified, and the unbalanced force of common types of switched reluctance linear launcher is alleviated in TSRLL. The structure of the single-phase TSRLL with transverse flux is introduced thoroughly. The 3-D finite-element (FE) model of the proposed TSRLL is constructed, and electromagnetic analysis is performed by the FE method (FEM). To improve the electromagnetic force of the proposed launcher, the sensitivity analysis is conducted by means of 3-D FEM. The stator yoke thickness, mover cylinder’s thickness, stator pole arc, and pole width ratio of TSRLL are optimized, and the results of the sensitivity analyses are presented. TSRLL with two different polarity distribution patterns is compared via static FE analysis. The dynamic simulation of TSRLL with optimal specification and polarity distribution is carried out and demonstrated, of which the results agree well with the static analysis by FEM. [ABSTRACT FROM AUTHOR]

A novel hybrid-flux permanent-magnet (PM) generator, which has both axial flux and radial flux, is proposed. An axial-flux PM generator is designed by a reluctance network method and the 3-D finite element method. Using these results, this paper proposes a radial-flux and hybrid-flux machine, whose main dimensions are chosen to the same values as a commercialized one. The proposed hybrid-flux machine has the largest output power per volume. The power density of the proposed generator is 9.4 times larger than that of the commercialized one. The efficiencies of the proposed hybrid generator and a radial generator are same as each other, and are larger than those of an axial and the commercialized generators. [ABSTRACT FROM AUTHOR]

This paper presents performance improvements of a double excitation synchronous motor by using a reluctance network (RN). The distinguishing feature of the double excitation principle is to use permanent magnets with high energy, while air-gap flux is flexibly controlled by field windings. Therefore, the first contribution of this paper focuses on maximizing air-gap flux range control. Second, an approach for torque ripple reduction is proposed by directly modifying air-gap flux according to the instantaneous torque profile. The achieved resultant torque stays almost constant for a case study. The validity of the RN method is examined by comparisons with 3-D finite element and experimental results for several machines. [ABSTRACT FROM AUTHOR]

This paper proposes a method to reduce the torque pulsation of the three-phase fractional-slot concentrated-winding (FSCW) interior permanent magnet (IPM) motor by lowering sub-harmonics. The key principle of this method is the selection of an optimized six-layer winding with different numbers of conductors. Firstly, the interaction of stator-rotor magnetomotive force (MMF) which contributes to the torque pulsation is analyzed. Additionally, the relationship between sub-harmonics (1st sub-harmonic and 2nd sub-harmonic) and torque pulsation orders is revealed. Then, different numbers of conductors are adopted in coils to eliminate the 2nd sub-harmonic. Nevertheless, the 1st sub-harmonic increases in the two-layer and four-layer windings. Therefore, the optimized six-layer winding is employed to suppress the 1st sub-harmonic and ensure that the 2nd sub-harmonic is zero. Besides, there are almost no other harmonics except the main harmonic and slot harmonics in the proposed IPM motor. Hence, the torque pulsation can be greatly reduced even under different current angles. Furthermore, the principle for torque pulsation reduction by lowering sub-harmonics is revealed. The effectiveness of the proposed method is verified through the comparisons with finite element analysis and experimental test. [ABSTRACT FROM AUTHOR]

This paper develops an improved dual-stator Vernier machine using ferrite magnet materials, aiming to replace an industrial interior permanent magnet machine with rare earth magnets in a low speed industrial application. The improved Vernier machine design adapts the single winding dual-stator topology with an empty inner stator core mainly to improve the torque density and eliminate the heat from the inner stator windings of conventional dual-stator Vernier machines. A drum rotor is also proposed to provide mechanical and structural enhancements. This paper compares the performance of the improved Vernier machine design against an industrial interior permanent magnet machine with rare earth magnets. The comparison shows that the improved design using ferrite magnets has even higher torque density and efficiency than those exhibited in the industrial interior permanent magnet machine with rare earth magnets. The improved Vernier machine design has considerable potential to replace industrial rare earth interior permanent magnet machines in low speed applications. [ABSTRACT FROM AUTHOR]

For the short-term high torque output, an improved model predictive direct torque control (MPDTC) method with field enhancing is proposed to increase torque. In order to avoid the possible loss of synchronism while increasing torque, the MPDTC method limits the load angle in the cost function. Under the constant load angle limitation, the improved method increases the torque output capability by increasing the magnetic field. This paper starts from the torque calculation, theoretically analyzes the torque-load angle characteristics, and illustrates the flux vector trajectory with the voltage limit circle and current limit circle. The proposed method maintains the dynamic and static performance of the traditional MPDTC method while ensuring the system stability. The experimental results show that the torque capacity of the proposed method has been improved, and it has stable extreme output torque. So, some applications, such as electric load simulators, can choose the motor with small capacity and small inertia, thereby weakening negative effects of the inertia torque. [ABSTRACT FROM AUTHOR]

In this study, an investigation of winding structures is performed for 3-phase unbalanced and asymmetric winding permanent magnet (PM) machines including different slot-pole combinations. There are two different cases for unbalanced winding (UBW) structure: 1) Stator slot number of the machine is divisible by three, 2) Stator slot number of the machine is not divisible by three. Only the first case is examined in this paper. The unbalanced winding layouts are created for minimum unbalance and maximum winding factor. Total magneto motive force (MMF) distributions for nine different slot-pole combinations and their harmonic contents are presented. Variation of the amount of unbalance for different slot-pole combinations is also provided in the paper. Key issues arising from the asymmetric and unbalanced windings such as degree of asymmetric and unbalanced magnetic pull are explored. A prototype motor with 39-slots and 12-poles has been manufactured for experimental verification. A comparison between the finite element analysis (FEA) results and experimental results is presented for the prototype motor for both no-load and on-load conditions. It is shown that the asymmetric and unbalanced winding PM motors have significant potential for applications requiring smooth torque operation. [ABSTRACT FROM AUTHOR]

Recently, dual-rotor motor (DRM) has emerged as an alternative for an induction motor (IM) or a permanent-magnet (PM) motor for electric vehicle application, due to its better drive performance and better torque density. This paper presents an analytical model for the hybrid IM-PM configuration of DRM. The analytical model can be used to predict induced bar currents, electromagnetic torque generated, and magnetic fields in various regions of the motor. The mentioned calculations are performed under steady-state conditions. The analytical method is developed using the subdomain model approach in 2-D polar coordinates. Appropriate governing equations along with boundary conditions across all the sub-domain regions of the DRM are employed to calculate the magnetic vector potential in all the regions. The developed analytical model has been validated with finite-element analysis for various operating conditions, and high accuracy has been achieved for all the results. [ABSTRACT FROM AUTHOR]

In this paper, on the basis of a conventional 12-stator-coils/17-rotor-teeth (12/17) flux-switching permanent magnet (PM) (FSPM) machine and a 6/17 V-shaped FSPM machine, a novel 6/17 multi-tooth FSPM machine with a pair of magnets located in the upper apex of stator tooth is proposed. Then, four multi-tooth topologies sharing the same 6-stator-coils but with different rotor teeth combinations, namely, 6/17, 6/10, 6/11, and 6/13, are compared by the 2-D finite element analysis (2-D-FEA). The FEA-predicted results reveal the optimal combinations of stator coils and rotor teeth should be 6/17 for high-performance multi-tooth machines. Thereafter, an optimal design criterion of multi-tooth FSPM machines for the combinations of stator coils and rotor teeth is proposed. Afterward, electromagnetic performance evaluation between the 6/17 V-shaped and 6/17 multi-tooth machines is conducted, in terms of back electromotive force (back EMF), electromagnetic torque, cogging torque, phase inductance, unbalanced magnetic force (UMF), torque/magnet ratio, and efficiency. The comparative results indicate that the proposed 6/17 multi-tooth machine is superior to the V-shaped one, since it exhibits much higher torque/magnet ratio, larger torque, lower inductance, and much lower UMF, though the cogging torque and total harmonic distribution of phase back EMF are unfavorably larger. [ABSTRACT FROM AUTHOR]

For modular permanent magnet (PM) machines with overlapping (OLP) windings widely employed in wind power generation, the large torque ripple and long end winding are major issues. In order to solve these problems, PM machines with non-overlapping (NOLP) windings and redundant teeth for easy modularity are proposed in this paper. The comparative study between modular machines with these two kinds of windings is necessary and is the major focus of this paper. For the sake of clarity, two modular dual 3-phase machines with 42-slots/32-poles (42S/32P) and 192S/32P combinations are chosen as examples to show the differences in terms of machine performance. The proposed 42S/32P modular machine adopts NOLP winding, while the conventional 192S/32P one uses the OLP type. Based on the results, it is found that the modular machine with NOLP winding has comparable average torque and efficiency. In the meantime, much lower torque ripple exists for the proposed modular machine regardless of the current value. The shorter and simpler end windings are beneficial to manufacturability. Moreover, the proposed modular machine with NOLP winding will be more fault tolerant due to smaller mutual inductances between phases and larger d-axis inductance. Finally, the proposed 42S/32P modular machine is prototyped and the experiments validate the correctness of the analyses in this paper. Despite two specific examples being used, the conclusion should be generic and can be employed to modular machines with other slot and pole number combinations. [ABSTRACT FROM AUTHOR]

A fast finite element (FE) based method for the calculation of eddy current losses in the stator windings of randomly wound electric machines is presented in this paper. The method is particularly suitable for implementation in large-scale design optimization algorithms where a qualitative characterization of such losses at higher speeds is most beneficial for identification of the design solutions that exhibit the lowest overall losses including the ac losses in the stator windings. Unlike the common practice of assuming a constant slot fill factor $s_f$ for all the design variations, the maximum $s_f$ in the developed method is determined based on the individual slot structure/dimensions and strand wire specifications. Furthermore, in lieu of detailed modeling of the conductor strands in the initial FE model, which significantly adds to the complexity of the problem, an alternative rectangular coil modeling subject to a subsequent flux mapping technique for determination of the impinging flux on each individual strand is pursued. Rather than pursuing the precise estimation of ac conductor losses, the research focus of this paper is placed on the development of a computationally efficient technique for the derivation of strand eddy current losses applicable in design optimization, especially where both the electromagnetic and thermal machine behavior are accounted for. A fractional-slot concentrated winding permanent magnet synchronous machine is used for the purpose of this study due to the higher slot leakage flux and slot opening fringing flux of such machines, which are the major contributors to strand eddy current losses in the windings. The analysis is supplemented with an investigation on the influence of the electrical loading on ac winding loss effects for this machine design, a subject that has received less attention in the literature. Experimental ac loss measurements on a 12-slot 10-pole stator assembly will be discussed to verify the existing trends in the simulation results. [ABSTRACT FROM AUTHOR]

This paper presents an electromagnetic design of a permanent magnet superconducting wind power generator with different stator teeth structures and armature winding arrangements. The main contribution of this paper is that a novel stator configuration is proposed, which is beneficial for superconducting machines. The topology of tapering poles makes it possible for the machine to carry larger current without severe magnetic saturation in the stator teeth. Meantime, the distributed arrangement of wires in the stator slot can reduce the ac loss in the same output power condition. Finite element analysis with commercial software is used to support these results. [ABSTRACT FROM AUTHOR]

In recent years, the increasing need in small satellite solutions triggers the miniaturization of attitude control systems. Reaction spheres were proposed as promising replacements of conventional reaction wheels for their $4\pi $ rotations. Since the generated control torques could be about any desired axes, a single reaction sphere is sufficient for three-axis stabilizations of spacecraft. This paper presents an innovative design of reaction spheres. Its driving unit is a combination of permanent magnets (PMs) and electromagnetic induction. This enables the generation of torques about three principle axes simultaneously. Meanwhile, a contactless bearing is integrated into the actuator design. Detailed designs and working principles of the reaction sphere are described. To investigate performance characteristics of the actuator, field modeling is of great importance and provides the basis for dynamics modeling. In this paper, an improved analytical model for dynamic fields excited by slotless distributed windings is presented for the first time. To study the cross coupling between PMs and electromagnetic induction, the static field generated by PMs is also modeled analytically. These developed models are validated through comparisons with numerical simulations. Electromagnetic torques generated by the actuator are calculated through the approaches of the Maxwell stress tensor and the Lorentz force law. Torque calculations based on the analytical field models deviate from those based on the numerical model slightly, with the maximum error within 4%. This means the presented analytical models allow to predict the electromagnetic field distribution and torques precisely. [ABSTRACT FROM AUTHOR]

Incipient stator winding fault in permanent magnet synchronous wind generators (PMSWGs) is very difficult to be detected as the fault generated variations in terminal electrical parameters are very weak and chaotic. This paper simulates the incipient stator winding faults at different degree of insulation degradation of one turn in the winding of a PMSWG. Cosimulation method by combining finite element model and external circuits is used. Hilbert–Huang transformation is applied to detect the very early stage fault in interturn insulation by analyzing the stator current. Detection results show that the minimum detectable severity degree of interturn fault in this paper is 0.1488%, which is much better than the best record in the literature. [ABSTRACT FROM AUTHOR]

This paper proposes a novel algorithm which made it feasible to predict the harmonic fault signatures under dynamic eccentricity in Permanent-Magnet synchronous machines with concentrated non-overlapping winding for any slot-pole combination. In the literature, only the appearance of the fractional harmonic components related with the pole number has been proposed but there are no studies to predict which exact components will rise in each topology. Initially, a mathematical equation is derived for the machine EMF under dynamic eccentricity based on the air gap permeance model. Later on, the terms of this equation are inserted in a Fault Signature Block Binary Array in which the position of each cell expresses a specific harmonic frequency component. After substitution of the machines parameters, the array results with zero and nonzero terms. The positions of the nonzero terms express the frequency components excited by this particular fault. 3-D FEA and experimental results of a Permanent-Magnet Axial-Flux Machine are used to validate the proposed algorithm. [ABSTRACT FROM AUTHOR]

The rotor structure of synchronous reluctance machines (SynRel) is conventionally retained mechanically by iron ribs. In this paper, a novel structure for high-speed synchronous reluctance rotor is presented. The novelty of this paper is the proof of a concept of SynRel machine without iron ribs. Structurally, the rotor iron lamination segments are embedded in an adhesive resin material with high temperature resistance and mechanical strength. Three four-pole SynRel machines have been designed with the target of improving motor torque, and compared for different ribs configuration. It has been shown that the proposed motor performs enhanced torque, power factor, and efficiency with respect to conventional SynRel with iron ribs. An extensive sensitivity analysis of the ribless rotor geometry is carried out, followed by both mechanical analysis and experimental over speed test to guarantee its robustness above the operating speed range. The manufacturing procedure of this novel rotor is introduced. Finally, the experimental results on both SynRel prototypes are presented, showing the increase in torque, power factor, and efficiency of the proposed solution. This paper is a first step toward the definition of a viable and novel solution of SynRel machines with improved performance. [ABSTRACT FROM AUTHOR]

This paper presents a detailed analysis of the electromagnetic force and vibration behavior of an axial flux permanent magnet synchronous machine (AFPMSM). First, the AFPMSM configuration and two types of dual three-phase winding are introduced. Subsequently, the electromagnetic force of the double-stator inner-rotor AFPMSM is investigated. Its spatial and temporal characteristics are derived analytically and validated through two-dimensional Fourier decomposition. A multiphysics model is established to calculate the vibration of the AFPMSM, which includes control, electromagnetic, structural, and vibration model. The accuracy of this multiphysics model is verified by the modal and vibration test. Furthermore, the vibration of the AFPMSM with three winding types considering current harmonics are calculated based on the multiphysics model. The vibration performance of the AFPMSM with three different winding types are compared and the mechanism of vibration is discussed. It was concluded that the novel detached winding could mitigate the vibration of dual three-phase AFPMSMs. Finally, the vibration test is carried out to validate the theoretical analysis and the experimental results agree well-with the simulation results. This paper provides an effective method for double-stator permanent magnet synchronous machine (PMSMs) to reduce vibration. [ABSTRACT FROM AUTHOR]

This paper analyzes different stator windings configurations for permanent-magnet synchronous machines during the presence of a stator turn fault. Due to the inverter pulsewidth modulation, the fault commonly occurs in variable-frequency permanent-magnet machine drives. In this paper, two types of windings are compared to identify key machine topologies that can achieve the reduced influence of the turn fault. When the machine is operated in real time, the windings with separated neutral points reduce the torque ripple caused by fault-reflected flux harmonics. Analytical models based on equivalent circuits are developed to predict the machine flux and torque waveform during the presence of the turn fault. All developed analytical models are verified by the finite-element analysis and experimental results on a 750-W surface permanent-magnet machine prototype. [ABSTRACT FROM AUTHOR]

In this paper, a vernier motor with a spoke permanent-magnet (PM) structure instead of a surface PM is proposed in order to obtain higher power factor (PF) and flux density. However, upon investigating this structure with a single gap, unique effects that virtually eliminate the vernier effect are analytically identified. To avoid these effects and improve the PF, a spoke PM vernier motor with a double gap is then proposed. Analytic equations for back electromotive force and the PF are then derived for this motor in terms of various geometric factors such as the numbers of magnets and winding poles, the magnet thickness, etc. For a case study, the practical achievable maximum power and PF are calculated and verified with accurate simulations. [ABSTRACT FROM AUTHOR]

A novel parallel hybrid excited (HE) machine with wide flux regulation range is proposed in this paper. The flux paths of permanent magnet (PM) and field winding are separated to avoid irreversible demagnetization and achieve improved flux regulation capability. Since the field winding and armature winding are located in the same stator slots, open-winding drive circuit can be employed to feed biased ac excitation in one set of winding and solve the spatial confliction of conventional hybrid excited machine. Finite element (FE) method is utilized to analyze the electromagnetic performances of the proposed HE machine, in comparison with the original HE machine. It is revealed that the proposed HE machine exhibits lower PM excited back-electromotive force (EMF), which is beneficial to high speed fault tolerant operation. Besides, the torque density can be higher with flux enhancing, albeit with reduced PM usage. Finally, a prototype is manufactured and tested to validate the FE predictions. [ABSTRACT FROM AUTHOR]

This paper focuses on the comparative analysis of modular spoke-type permanent magnet machines with two magnetization modes, which are referred to as M-I and M-II types. The analytical models of the proposed machines are built based on the simple magneto-motive-force-permeance method. With the help of finite element analysis and the analytical models, magnetic fields in machines with different magnetization modes are compared. Then, taking as a base an existing commercial in-wheel machine used in an electric motorcycle, two proposed machines with different magnetization modes are designed as in-wheel traction machines and compared with respect to electromagnetic torque, flux-weakening performance, over-load capability, etc. The machines are prototyped and experimentally tested to verify the prediction that the M-II machines exhibit a higher torque output whereas the M-I machines have a wider speed range. [ABSTRACT FROM AUTHOR]

A comparative study of five-phase outer-rotor flux-switching permanent magnet (FSPM) machines with different topologies for in-wheel traction applications is presented in this paper. Those topologies include double-layer winding, single-layer winding, C-core, and E-core configurations. The electromagnetic performance in the low-speed region, the flux-weakening capability in the high-speed region, and the fault-tolerance capability are all investigated in detail. The results indicate that the E-core FSPM machine has performance advantages. Furthermore, two kinds of E-core FSPM machines with different stator and rotor pole combinations are optimized, respectively. In order to reduce the computational burden during the large-scale optimization process, a mathematical technique is developed based on the concept of computationally efficient finite-element analysis. While a differential evolution algorithm serves as a global search engine to target optimized designs. Subsequently, multiobjective tradeoffs are presented based on a Pareto-set for 20 000 candidate designs. Finally, an optimal design is prototyped, and some experimental results are given to confirm the validity of the simulation results in this paper. [ABSTRACT FROM AUTHOR]

Superconducting technology offers the prospect of sharply increasing power density of rotating electrical machines, especially in the low-speed, high-torque range, with impact in applications such as wind energy and aircraft propulsion. Among the enabling technologies, stacks consisting of piled up layers of high-temperature superconductors may provide a source of magnetic flux density for torque production, without the complexity of superconducting wound rotor poles. For this to happen, careful designs optimizing electromagnetic, mechanical, and thermal aspects at the same time must be developed. In that sense, this paper applies a recently developed combined electromagnetic formulation to compute the magnetization level of high-temperature superconductor stacks installed in the airgap of an electrical motor after field cooling magnetization. The results, congruent with the applied field, show a strong interaction between the teeth and stacks and provide a way of initializing the state of the machine prior to operation. [ABSTRACT FROM AUTHOR]

This paper focuses on the analysis and design of a triple-rotor axial-flux spoke-array vernier permanent magnet (TR-AFSAVPM) machine. By cooperating with spoke-array rotor and coil-wounded winding, power factor and torque density of the proposed machine are much improved and its copper utilization is reduced comparing with conventional vernier machines. First, the machine structure and its operation principles are reviewed. After that, analytical equations of its back-electromotive force and torque are derived to reveal the machine characteristics. Based on both quasi-3-D finite element analysis (FEA) and 3-D FEA, its high torque density performance is verified and a set of optimized machine sizing specifications is ultimately settled. A fractional slot axial-flux permanent magnet (VPM) machine and an axial-flux surface VPM machine are designed to compare with the proposed configuration. Analysis results show that the TR-AFSAVPM machine has high power factor viz., 0.96 and high torque density viz., 24.2 kNm/m3. A prototype has been designed and tested to validate the results. No-load test result is illustrated in this paper and the rated load experiment will be added in the future. [ABSTRACT FROM AUTHOR]

At present, most of the linear generators contain a heavy translator for converting wave power from the ocean into electrical power. As the translator is connected to the buoy, the buoy dynamic performance is reduced by the large mass and, as a result, low velocity of the translator would degrade the electricity generation of the linear generator. This problem has been minimized by the new design in this paper, where the translator is clipped off at first and split into two separate portions to minimize its weight. The secondary stator is magnetically coupled with a special m-shaped main stator which is used to flow the necessary magnetic flux. The weight of the proposed translator is 21.82% lower than that of conventional one and 49.1% by using a recently available permanent magnet with higher specifications. The finite-element method is applied in ANSYS simulation environment for the analysis and comparison between the proposed and conventional designs. Different parameters of the conventional and the proposed linear generator have been discussed in this paper. The simulation results show that the proposed design can generate the same amount of electricity as the existing one with almost half of the translator size. According to the mathematical model, it is understood that the dynamics of the translator would be higher for its lower mass and vice versa. Therefore, minimizing the translator size would result in decrease of mass, which increases the dynamics of the buoy connected to the translator. [ABSTRACT FROM AUTHOR]

Brushless permanent-magnet (BLPM) machines, with inherent advantages of high-power density and high efficiency, have been widely employed to achieve traction characteristics for traction applications. Generally, traction characteristics require high torque at low speed and wide field-weakening region keeping constant power. However, both conventional interior permanent-magnet (IPM) and surface-mounted permanent-magnet (SPM) machines suffer from high-speed issues in the field-weakening region. A different BLPM machine topology, the pole shoe topology, is proposed in this paper. Although the pole shoe machine is common in industrial variable speed drives employing constant torque regimes, it has not been previously considered for machines designed for a wide field-weakening region. For analysis and comparison, a conventional IPM machine, which is employed as the Nissan Leaf vehicle traction machine, is studied as a reference benchmark machine. Experimental results from this machine are used to validate the analysis presented in this paper. The design results show that the proposed pole shoe machine achieves better field-weakening performance, compared with the conventional IPM and SPM machine topologies. [ABSTRACT FROM AUTHOR]

Multi-phase permanent magnet (PM) motors are becoming more popular because of their higher torque densities, enhanced efficiency, and fault-tolerant capabilities. In this paper, a novel six-phase PM synchronous motor with a new asymmetric stator ac winding scheme and placement is proposed. Two identical dual three-phase asymmetrical winding sets are placed in two separate half of the stator in 180 mechanical degrees. This approach reduces the phase resistance and thus copper losses. Torque quality of the proposed motor is also analyzed using 2-D finite element method in detail. It can be concluded that the proposed novel asymmetric stator has more advantages to offer than conventional six-phase PM motors. [ABSTRACT FROM AUTHOR]

This paper aims to analyze the characteristics of a surface permanent-magnet Vernier motor (SPMVM) according to the pole ratio among the rotor magnet pole pairs, stator teeth, and winding pole number. The SPMVM has the same operational principle as a magnetic gear, and it is operated using the space harmonics of the air-gap flux density due to the magnetomotive force and air-gap permeance. In this paper, first, the design parameters of the SPMVM are specified based on an analytical calculation of the air-gap magnetic flux density. Moreover, various combinations of the rotor magnet pole pairs and stator teeth number are made and compared according to the operational principle of a Vernier motor using a 2-D finite-element method. [ABSTRACT FROM AUTHOR]

From a new stator-flux perspective, a comparative study between the series and parallel hybrid excitation machine (PHEM) is conducted and it is revealed that in PHEMs there still exist distinct stator-flux harmonic components during high-speed flux weakening operation, which could be further utilized to improve the torque capability at high-speed range. Inspired by this idea, an auxiliary winding is creatively introduced into PHEMs to recycle and utilize the magnetic field energy generated during the field regulation. A new design case is presented in this paper, in which two sets of armature windings with different pole pair numbers are arranged to realize the function of flux weakening operation and energy recycling, respectively. The feasibility of this new hybrid solution is evaluated by using the finite-element analysis. Furthermore, a prototype is manufactured and relevant experiments are performed. The experimental results agree well with the theoretical analysis and simulation results, which verify that the recycled energy can be effectively used to boost the output torque and power of PHEMs in the high-speed region. [ABSTRACT FROM AUTHOR]

Partial demagnetization is a condition that may occur in Permanent Magnet machines due to overloading or thermal stress. Whenthis happens, the magnetic field locally weakens leading to an asymmetry of the air-gap field. This asymmetry will cause harmonics, which will be expressed as extra losses and mechanical oscillations. Moreover, since the field becomes weaker, more current is required to serve the load leading to less efficiency, increased losses and consequently increase of the temperature, which will cause further progression of the demagnetization severity until a total machine breakdown. Several methods have been proposed in the literature for the online detection of the demagnetization, however they have not related the fault to the manufacturing characteristics of the machine, which play an important role on the expected harmonic index and the associated fault signatures. This paper presents for the first time a detailed analytical investigation of the expected harmonics in the stator current spectrum in case of demagnetization, as a function of the stator winding and number of poles. The analytical results are verified by extensive simulations via the finite element method and experimental testing. [ABSTRACT FROM AUTHOR]

This paper systematically presents the development of novel stator electrically field excited synchronous machines having salient pole rotors without any coils or magnets. This kind of new machine does not use slip-rings/brushes required in the conventional rotor wound field machines and combines the synergies of wound field machines, permanent magnet (PM) machines, switched reluctance, and synchronous reluctance machines. This paper describes the machine topologies, winding configurations, electromagnetic performance, and torque/power density, as well as acoustic noise and vibration, together with a comparison with the Toyota Prius interior PM machine in terms of torque/power speed characteristics. [ABSTRACT FROM AUTHOR]

In this paper, the mathematical model of a novel 12-stator-pole/10-rotor-tooth doubly-fed flux-switching permanent magnet (DF-FSPM) machine employing 3-phase stator winding and 5-phase rotor winding is established and analyzed. Firstly, the stator and rotor winding inductance waveforms are analyzed in stator reference frame and modeled as the functions of rotor position considering major harmonic contents. Then, the inductances are transformed from the stator reference frame into the rotor reference frame using two Park transformation matrices, all of which become constants after the transformation. Thereafter, the voltage equation, power equation, torque equation are derived step by step. It shows that the magnetic coupling between stator and rotor windings causes the phase voltages to be affected by both stator and rotor currents. However, the reluctance torque and the torque produced by the magnetic coupling between stator and rotor windings are negligible. Further, the flux weakening capability of the machine is predicted from the voltage and torque equations. The power factors are analytically calculated and compared with the finite-element analysis, which indicates that both the stator and rotor of DF-FSPM machine exhibit high power factors. Finally, experimental validation is carried out on a prototype machine. [ABSTRACT FROM AUTHOR]

This paper proposes a d–q cross-coupling current controller for permanent magnet synchronous motor (PMSM) drives. Slotting and cross-coupling effects in PMSMs cause the effective air-gap length to vary with the rotor angle and distort the distribution of the air-gap flux. Such distortions have a significant influence on the current control by changing the relationship between the stator currents and voltages. To investigate their effects, a d–q model is established in this paper, which is suitable for describing the voltage characteristics of the actual PMSMs. The model contains the angle-dependent parameters, the cross-coupling inductance between d–q axes, and the q-axis permanent magnet flux linkage, unlike the ideal d–q model. The transfer function matrix from the d–q currents to d–q voltages of PMSM is newly derived from the model. Based on that, the current controller with the feedback and feedforward terms of 2-by-2 matrix is proposed. It is designed so that the independent gains are in low-pass filter forms and the coupling control gains are zero with eliminating interference between d–q axes. The proposed controller contributes to providing the stable control performance by canceling the slotting and cross-coupling effects. The performance of the proposed current controller is verified by experimental results. [ABSTRACT FROM AUTHOR]

This paper incorporates the idea of integrated field and armature windings into the design of novel hybrid excited machines with bi-directional flux modulating effect, which results in a new hybrid-excited machine concept that is referred as dual-electrical-port dc-coil-free hybrid-excited machine (DEP-DCF-HEM). In the proposed design, dc field windings are eliminated and dc bias currents are injected into the windings to generate dc excitation field. In addition, the armature windings are divided into dual electrical ports, and zero-sequence current flows between these two ports can adjust the air-gap field effectively. Compared with existing HEMs with additional dc coils, the proposed machines can achieve both higher torque density and wider flux weakening range. The presented design principle can be utilized in a variety of configurations of DEP-DCF-HEMs. Topologies with stator permanent magnet (PM), rotor PM, and dual PM are possible designs, which are all investigated in this paper. A dual PM DEP-DCF-HEM prototype is manufactured, and experimental measurements are conducted to verify its performances. [ABSTRACT FROM AUTHOR]

This paper presents a novel method to estimate the number of shorted turns in a permanent magnet synchronous machine (PMSM) following the detection of interturn short-circuit (ITSC) fault and its location. In this proposed method, PMSM is excited through a low sinusoidal voltage at standstill condition to obtain the winding resistance and synchronous inductance by current response. It is shown that the ITSC fault introduces variation in the current response, which can be used to calculate the number of shorted turns under zero fault resistance assumption. Using this practical procedure, the fault severity can be estimated directly in a straight-forward manner. In other words, the severity estimation for a given machine can be done without complex machine modeling or experiments on ITSC prototype with multiple taps. The findings in this paper are essential for a comprehensive solution including fault mitigation algorithms and postfault operations. In order to verify the findings, a three-phase equivalent circuit model supported by finite element analysis results is used to take saturation and space harmonics into account. In addition, experimental results are presented to demonstrate the validity and practicability of the severity estimation. [ABSTRACT FROM AUTHOR]

In this paper, the partitioned stator (PS) structure is extended to variable-flux memory machines, forming two newly emerged PS switched-flux memory machines (PS-SFMMs) with series and parallel hybrid magnet configurations. From the perspective of geometry, both two PS-SFMMs share identical outer stator and rotor segments, while two different types of permanent magnet (PM) arrangements are employed in the inner stationary part. Thus, the developed machines can inherent the geometric separation of the armature winding and PM excitations from the PS design, thus achieving acceptable torque capability, and excellent air-gap flux control. A comparative study between PS-SFMMs with series and parallel structures is established. First, the topologies and operating principle are introduced, respectively. In addition, the design tradeoffs and PM sizing of the two PS machines are revealed and optimized with a simplified magnetic circuit model. Then, the electromagnetic characteristics of PS-SFMMs with different magnetic circuits are investigated and compared with the finite-element (FE) method. The FE results are validated by the experiments on a parallel prototype. [ABSTRACT FROM AUTHOR]

Direct liquid cooling (DLC) of electrical machine windings is a clearly effectual cooling method for high-torque and high-power-density applications needed, especially, in heavy vehicles. Usually, in electric vehicles, the stator copper winding losses are the most dominating losses during the accelerating or decelerating (recuperation) modes, and therefore, traditional windings may heat up significantly during high-torque periods. Removing the heat directly from the winding in which most of the heat is generated allows the most straightforward and effective way of cooling. This paper investigates the feasibility of the DLC in a radial-flux permanent-magnet traction motor. This case provides experimental information of the behavior of the DLC of the windings. The prototype motor equipped with DLC windings is installed in an electric bus so that typical bus load cycles can be tested. [ABSTRACT FROM AUTHOR]

This paper proposes the analytical design methods of axial flux-switching permanent magnet (AxFSPM) machines. The analytical design methods take the influences of electric and magnetic loadings into account to calculate the specific sizing and scalability of the AxFSPM machine. In addition, the winding functions are implemented to derive the self-, mutual-, d-axis, and q-axis inductances. The results of analytical design methods indicate that the magnetic loading has bigger impact on the stator dimensions of AxFSPM machines than the electrical loading. The d- and q-axis inductances of the all-pole-wound AxFSPM machines are similar under the same number of slots and turns. A prototype is manufactured using analytical design methods. The experimental results show that the prototype machine achieves target specification and the usefulness of the proposed design method is verified. [ABSTRACT FROM AUTHOR]

This paper presents an optimized design in the permanent magnet-assisted synchronous reluctance motor (PMa-SynRM) rotor structure design with hybrid adopted materials for enhancing the motor characteristics and operation. Two types of permanent magnet (PM) materials are embraced in the PMa-SynRM rotor of rare-earth and ferrite PMs. The optimized design for the PMa-SynRM rotor structure considers the motor magnetic equivalent circuit for reducing the reluctance of the hybrid PMs to improve the motor performance. Moreover, the irreversible demagnetization of the ferrite PM which occurs due to the reversing of the magnetic field of the rare-earth PM is presented. The analytical rotating losses computation with the hybrid adopted materials at the design process is introduced. The rotating losses of the PMa-SynRM are investigated as core, magnet, proximity, ohmic, and friction losses. The core loss in the PMa-SynRM occurs due to the altering of the flux densities in numerous fragments of the iron structures. The loss measurements can be accomplished by measuring the electric parameters of the PMa-SynRM at a defined operating point. The magnetic modeling of the improved 6 KW PMa-SynRM manufactured prototype structure is derived and rotational losses are computed, validated, and compared with the finite element analysis (FEA). [ABSTRACT FROM AUTHOR]

In this paper, a new permanent magnet (PM) linear motor is proposed. This motor has a special structure with complementary stator flux, which helps to reduce the flux leakage and improve the utilization of the PM. The PMs are installed in a leaning manner, which increases the effective area of the PMs and enhances the field excitation. Hence, the force density of the motor can be improved and it will be, especially suitable for applications within a limited space. The motor structure and working principle are first explained. The design of the motor is then comprehensively investigated. An electromagnetic optimization method based on tabu search algorithm and finite-element method is proposed for the motor to improve its force density. [ABSTRACT FROM AUTHOR]

A quantitative analysis and design guideline for dual-permanent-magnet Vernier machine (DPMVM) are presented in this paper. First, by winding factor analysis for dominant air-gap harmonics, torque components excited by stator PMs and rotor PMs are quantified, which reveals that, in DPMVM, the rotor PMs essentially have higher torque generation ability than stator PMs, due to the effective utilization of fundamental PM harmonic without flux modulation. Furthermore, mutual influence between dual PM sources is analyzed. It is revealed torque contribution of stator PMs is unilaterally affected by design parameters of rotor PMs. Finally, a design guideline is provided for DPMVM, considering the design priorities of dual-PM sources. Finite element simulation and prototype experiments prove the validity of the theoretical analysis. [ABSTRACT FROM AUTHOR]

Hybrid excited (HE) machines with both permanent magnet (PM) and field winding excitations, inherit the benefits of PM machines and improve the flux regulation capability. This paper proposes a novel consequent pole HE (CPHE) machine. The PM pole pair and the iron pole are alternately placed on the rotor, while both the armature winding and ac field winding are located on the stator slots, which achieve the brushless excitation. Since the flux of the field winding goes through the iron poles, the PM and field winding exhibit parallel magnetic paths, which is favorable for the flux regulation and avoids the irreversible demagnetization of the PMs. In this paper, the operating principle of the proposed CPHE machine is illustrated. Moreover, the electromagnetic performance, including back electromotive force, torque, and flux regulation range considering different coil pitch of field winding is analyzed by finite-element analysis. It is demonstrated that the proposed machine exhibits flexible flux regulation capability, which is suitable for applications requiring wide speed range operation or voltage regulation. [ABSTRACT FROM AUTHOR]

A novel parallel-hybrid dual permanent magnet (PM) machine topology with both enhanced torque density and improved flux weakening capability is proposed for electric vehicle propulsion in this paper. The key is to artificially construct the harmonics diversity with a single-layer concentrated armature winding in the stator and thus simultaneously couple the armature field with the excitation field produced by slot PM, rotor PM, and stator dc source, respectively. Enhanced torque density is obtained in this new topology due to the symmetrical flux-modulation effect between dual PM sources. Moreover, benefiting from a parallel excitation characteristic of hybrid magnetic circuit, the demagnetization risk is significantly mitigated for slot PM source and thus an extended flux weakening range is obtained. In this paper, the proposed new topology and its design mechanism are investigated, along with its electromagnetic performance evaluated based on finite-element analysis. Further, some leading design parameters are analyzed and determined to provide a design guideline for the proposed new topology. Finally, a prototype is built and fully tested. Relevant experimental results agree well with the finite-element predication. [ABSTRACT FROM AUTHOR]

A new type of three-phase stator hybrid excited machine with permanent magnets (PMs) located at the slot openings of field winding slots is presented in this paper. It has the advantage of good flux regulation capability due to the field excitation. The machines with different stator/rotor pole combinations, i.e., 6-stator pole and 7-/8-/10-/11-/13-/14-rotor poles, have been comparatively investigated in terms of the open-circuit and on-load characteristics, as well as the influence of dc current and the unbalanced magnetic forces. The 2-D finite element analysis (FEA) has been employed for analysis and optimization of the machines together with experimental validation. [ABSTRACT FROM AUTHOR]

In previous studies, the field winding of the brushless pulsed alternator (BPA) is embedded in the stator slots, which is supplied by dc power or variable frequency power. The advantage is that the field current can be independently adjusted. It means that the BPA system needs a standalone excitation system, which will increase the volume and cost of the system. If we substitute electric excitation for permanent magnet excitation, not only the volume and cost of the BPA system can be decreased but the efficiency and flexibility can be enhanced. In this paper, the design schemes for electric excitation and permanent magnet excitation BPA are presented. For comparison, the stator and rotor dimensions of the two kinds of BPA are both the same. The characteristics of electric excitation and permanent magnet excitation BPA are analyzed by the finite-element method and field-circuit coupling method. Finally, the BPA systems with a resistive load are established, the performances of both the two excitation modes are compared. According to the simulation results, we conclude their advantages and disadvantages. [ABSTRACT FROM AUTHOR]