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A recent trend in sustainable bioethanol production is the use of agricultural waste or food waste as an inexpensive and the most available feedstock. Bread waste is the major food waste that could be successfully used for the production of bioethanol. The aim of this study was to optimize ethanol production by the response surface methodology (RSM) using waste bread hydrolysate. Waste bread hydrolysate was obtained using crude hydrolytic enzymes that produce bacterial isolate Hymenobacter sp. CKS3. The influence of time of fermentation (24?72 h) and waste brewer?s yeast inoculum (1?4 %) on ethanol production was studied. The optimal conditions, obtained by central composite design (CCD), were 48.6 h of fermentation and 2.85 % of inoculum. Under these conditions, a maximum of 2.06 % of ethanol concentration was reached. The obtained ethanol concentration was in good correlation, coefficient of 0.858, with yeast cell yield. The results obtained in this study imply that waste bread hydrolysate could be used as a biomass source for biofuel production with multiple benefits relating to environmental protection, reduction of production costs, and saving fossil fuels.

Microbial hydrolytic enzymes are relevant biotechnological products that can be applied in various industries. In this study, we have tested the activity of hydrolytic enzymes of a newly isolated Hymenobacter sp. CKS3 strain and showed, for the first time, that members of Hymenobacter genus have still unexplored hydrolytic potential. Crude hydrolytic enzymes, produced by the strain CKS3 on a waste medium, were incorporated into a process of bioethanol production using waste bread. The conditions for bread hydrolysis were optimized using statistical design. Waste bread hydrolysate obtained under optimal conditions (100.73 h of hydrolysis, waste bread concentration 20.36% and agitation speed 200 rpm) contained 19.89 g/l of reducing sugars. A high performance liquid chromatography of hydrolyzed waste bread samples showed that the main components of the hydrolysate were dextrins, maltotriose, maltose and glucose. When using this substrate and waste baker’s yeast for ethanol production under non-optimized conditions 1.73% of ethanol was produced. The results of this study showed that a newly isolated Hymenobacter sp. CKS3 can be utilized for enzymatic hydrolysis and bioethanol production in a process relying on waste materials. Furthermore, it was demonstrated that members of Hymenobacter genus have a significant and currently unexplored potential for bio-based industrial applications.

Food-grade enzymes (alpha-amylase, amyloglucosidase, maltogenic amylase, and protease) were investigated for recycling waste bread back to wheat bread-making process. Waste bread was efficiently hydrolyzed into sugars (up to 93% glucose yield) and the best combination of enzymes was alpha-amylase (0.05 g/kg bread) and amyloglucosidase (2.5 g/kg bread). Selected enzyme hydrolysis processes were tested in wheat bread making as a (a) hydrolyzed slurry, that is hydrolyzed waste bread without solid/liquid separation and (b) syrup, that is liquid supernatant after centrifugation of the hydrolyzed waste bread. Both hydrolyzed bread slurry and syrup were successfully utilized to replace sucrose (2 and 4%) in bread making without affecting the bread quality when compared to the control bread. Techno-economic assessment revealed that this approach is 12% more economical than the current mean to dispose the bakery waste. This recycling concept showed both technical and economic potential for bakery industries to overcome their excess bread production. Novelty impact statement A new recycling process was developed by using enzymes to efficiently hydrolyze surplus bread into sugars. The use of those sugar-rich slurries and syrups in bread rework did not affect the bread quality when compared to the control bread. The recycling concept was more economical than current means to dispose waste bread, revealing the technical and economic potential for bakery industries to overcome their excess bread production.

Waste streams from ethanol and bread production present inexpensive, abundant and underutilized renewable substrates that are highly available for valorisation into high-value products. A combined submerged to solid state fermentation strategy was studied using the edible filamentous fungus Neurospora intermedia to biotransform ethanol plant residues ‘thin stillage’ and waste bread as substrates for the production of additional ethanol, biomass and a feed product rich in pigment. The fungus was able to degrade the stillage during submerged fermentation, producing 81 kg ethanol and 65 kg fungal biomass per ton dry weight of thin stillage. Concurrently, the second solid state fermentation step increased the protein content in waste bread by 161%. Additionally, 1.2 kg pigment per ton waste bread was obtained at the best conditions (6 days solid state fermentation under light at 95% relative humidity at 35 °C with an initial substrate moisture content of 40% using washed fungal biomass to initiate fermentation). This study presents a means of increasing the value of waste bread while reducing the treatment load on thin stillage in ethanol plants.

Finding of optimal hydrolysis conditions is important for increasing the yield of saccharides. The higher yield of saccharides is usable for increase of the following fermentation effectivity. In this study optimal conditions (pH and temperature) for amylolytic enzymes were searched. As raw material was used waste bread. Two analytical methods for analysis were used. Efficiency and process of hydrolysis was analysed spectrophotometrically by Somogyi-Nelson method. Final yields of glucose were analysed by HPLC. As raw material was used waste bread from local cafe. Waste bread was pretreated by grinding into small particles. Hydrolysis was performed in 100 mL of 15 % (w/v) waste bread particles in the form of water suspension. Waste bread was hydrolysed by two commercial enzymes. For the liquefaction was used α‑amylase (BAN 240 L). The saccharification was performed by glucoamylase (AMG 300 L). Optimal conditions for α‑amylase (pH 6; 80 °C) were found. The yield of total sugars was 67.08 g∙L-1 (calculated to maltose). As optimal conditions for glucoamylase (pH 4.2; 60 °C) were found. Amount of glucose was 70.28 g∙L1. The time of waste bread liquefaction was 180 minutes. The time of saccharification was 90 minutes. The results were presented at the conference CECE Junior 2014.

The potential of bioH 2 production using waste bread via a two-stage process was examined. In the first stage, the waste bread was utilized by Aspergillus awamori and Aspergillus oryzae through solid state fermentation to generate glucoamylase and protease which were then utilized to hydrolyze the waste bread to produce the waste bread hydrolysate. The highest starch conversion of 96.6% and glucose yield of 0.521 g glucose/g waste bread were achieved within 24 h. In the second stage, the waste bread hydrolysate was utilized for bioH 2 production by Biohydrogenbacterium R3. The maximum H 2 yield of 103 mL H 2 /g waste bread could be obtained. The proposed two-stage bioprocess, which was able to increase the nutrient conversion efficiency and H 2 production from organic solid wastes, should be a promising way for bioH 2 production in industrial application.

Food-grade waste and side streams should be strictly kept in food use in order to achieve sustainable food systems. At present, the baking industry creates food-grade waste as excess and deformed products that are mainly utilized for non-food uses, such as bioethanol production. The purpose of this study was therefore to explore the potential of waste wheat bread recycling for fresh wheat bread production. Waste bread recycling was assessed without further processing or after tailored fermentation with lactic acid bacteria producing either dextran or β-glucan exopolysaccharides. When non-treated waste bread slurry was added to new bread dough, bread quality (specific volume and softness) decreased with increasing content of waste bread addition. In situ EPS-production (dextran and microbial β-glucan) significantly increased waste bread slurry viscosity and yielded residual fructose or glucose that could effectively replace the sugar added for yeast leavening. Furthermore, fermentation acidified waste bread matrix, thus improving the hygienic safety of the process. Bread containing dextran synthesized in situ by Weissella confusa A16 showed good technological quality. The produced dextran compensated the adverse effect of recycled bread on new bread quality attributes by 12% increase in bread specific volume and 37% decrease in crumb hardness. In this study, a positive technological outcome of the bread containing microbial β-glucan was not detected. The waste bread fermented by W. confusa A16 containing dextran appears to enable safe bread recycling with low acidity and minimal quality loss.

Simultaneous dark fermentative hydrogen and ethanol production from waste bread in a mixed packed tank reactor (MPTR) was investigated. Waste bread was first hydrolyzed by the produced enzymes to generate the waste bread hydrolysate which was subsequently introduced to the MPTR for dark fermentative hydrogen and ethanol production. The optimal hydrogen and ethanol production rates were 15.01 mmol/(h·L) and 23.25 mmol/(h·L) when the organic loading rate reached 32 g/(L·d). The unit hydrogen and ethanol production were 4.87 mmol hydrogen/g waste bread and 7.54 mmol ethanol/g waste bread, respectively. This study provided a new direction for economic and efficient hydrogen and ethanol production from waste bread.

Amongst the many forms of food waste, bread is a major contributor to the problem. Two aims of this research investigate waste breads potential of being a bioresource for the production of fermentable sugars which are precursor of valuable bioproducts by fermentation process: finding optimum substrate, water and enzyme ratio to produce the highest amount of fermentable sugars and investigating the rheological behavior of the system during hydrolysis. Two stage waste bread hydrolysis was performed with enzymes alpha-amylase and amyloglucosiades and response surface methodology was used to optimize substrate, water and enzyme ratio. Discovery Hybrid Rheometer-2 (TA Instruments) fitted with a parallel-plate geometry was used to investigate steady flow viscosity of the slurry during hydrolysis. 99 % of theoretical maximum glucose yield, a main fermentable sugar, is achieved by optimizing enzymatic hydrolysis conditions of waste bread at liquefaction and saccharification stages. Just after the addition of alpha-amylase enzyme, substantial decrease is observed in viscosity and Casson apparent yield stress of the slurry. During saccharification stage, glucose yield increases dramatically while viscosity of the slurries is very low and does not change considerably. The results imply that utilizing high concentrations of waste bread as a feedstock to produce fermentation products offers economic benefits without causing high power consumption, excessive wear on equipment, and reduced conversion which are generally expected consequences for high-solid processing.

According to the significant role of sugar alcohols (Polyols) in food industries, in the present study the possibility of microbial production of mannitol from bread waste was studied. Microbial growth and amylase production were investigated by five Iranian native strains of Bacillus spp in starch agar and broth. The best strain was selected, and its growth curve was determined. Leuconostoc mesentroides PTCC 1059 was used as a control strain to convert fructose to mannitol. In order to determine the ability of selected strains in converting waste breads into mannitol sugar, a culture medium was prepared from waste of Lavash and Baguette breads. Afterward, the ability to convert starch into fructose by Chemical analysis glucose test was used, and then bio-conversion analysis of fructose to mannitol by HPLC analysis was investigated. HPLC results showed that the Bacillus subtilis and Leuconostoc mesentroides PTCC 1059 had the ability of producing mannitol at a rate of 4.8g/L from fructose 5%, 0.15 g/L from Lavash bread 5%, and 0.2g/L from Baguette bread.

The present study is the first of its kind to use industrial waste bread for ethanol and food-grade filamentous fungal biomass production, with an ‘integrated-biorefinery’ approach for the existing wheat-based ethanol facilities. Four different food-grade fungi such as Neurospora intermedia, Aspergillus oryzae, belonging to ascomycetes and Mucor indicus, Rhizopus oryzae, belonging to zygomycetes, were screened. Initial screening for fungal cultures (without external enzyme saccharification) showed an ethanol yield maximum of 47.8 ±1.1 to 67.3 ±2.1, and 38.7 ±1.1 to 67.7±1.8 mg per g dry substrate loading from whole-grain bread and white-bread respectively, post the enzymatic liquefaction. Scale-up of the N. intermedia fermentation achieved using bench scale airlift reactor showed an ethanol yield maximum of 91.6 ±2.1 and 87.5 ±1.9 mg per g dry substrate loading for whole-grain bread and white-bread respectively.

In this study, continuous biohydrogen production from waste bread by anaerobic sludge was performed. The waste bread was first hydrolyzed by the crude enzymes which were generated by Aspergillus awamori and Aspergillus oryzae via solid-state fermentation. It was observed that 49.78g/L glucose and 284.12mg/L free amino nitrogen could be produced with waste bread mass ratio of 15% (w/v). The waste bread hydrolysate was then used for biohydrogen production by anaerobic sludge in a continuous stirred tank reactor (CSTR). The optimal hydrogen production rate of 7.4L/(Ld) was achieved at chemical oxygen demand (COD) of 6000mg/L. According to the results obtained from this study, 1g waste bread could generate 0.332g glucose which could be further utilized to produce 109.5mL hydrogen. This is the first study which reports continuous biohydrogen production from waste bread by anaerobic sludge.

Aims The aim of this study was to investigate the effectiveness of bread as substrate for γ-aminobutyric acid (GABA) biosynthesis, establishing a valorization strategy for surplus bread, repurposing it within the food chain. Methods and Results Surplus bread was fermented by lactic acid bacteria (LAB) to produce GABA. Pediococcus pentosaceus F01, Levilactobacillus brevis MRS4, Lactiplantibacillus plantarum H64 and C48 were selected among 33 LAB strains for the ability to synthesize GABA. Four fermentation experiments were set up using surplus bread as such, added of amylolytic and proteolytic enzymes, modifying the pH or mixed with wheat bran. Enzyme-treated slurries led to the release of glucose (up to 20 mg g−1) and free amino acid, whereas the addition of wheat bran (30% of bread weight) yielded the highest GABA content (circa 800 mg kg−1 of dry weight) and was the most suitable substrate for LAB growth. The selected slurry was ultimately used as an ingredient in bread making causing an increase in free amino acids. Conclusions Besides the high GABA concentration (148 mg kg−1 dough), the experimental bread developed in this study was characterized by good nutritional properties, highlighting the efficacy of tailored bioprocessing technologies as means to mitigate food wastage. Significance and Impact of Study Our results represent a proof of concept of effective strategies to repurpose food industry side streams.

Surplus bread is a major bakery side stream that should be strictly kept within the human food chain to reduce waste and ensure resource efficiency in baking processes. Optimally, surplus bread should be recycled as a dough ingredient, however, this is known to be detrimental to the volume and texture of bread. The purpose of this study was to investigate how gelatinized starch in surplus bread, untreated or enzymatically hydrolyzed, affects dough development, bread volume and textural attributes. Starch was hydrolyzed to various degrees using commercial alpha-amylase and amyloglucosidase. Bread hydrolysates containing different carbohydrate profiles (untreated, 75%, 57%, and 26% starch remaining) were evaluated as dough ingredients. More complete starch hydrolysis resulted in better dough visco-elastic properties and higher dough level, and reduced dough water absorption by 13%. Nonetheless, breads containing hydrolysate with high-malto-oligosaccharides had the lowest intrinsic hardness and similar volume yield when compared to control bread. Furthermore, compared to untreated slurry, the hydrolysate with high-malto-oligosaccharides, reduced crumb hardness by 28% and staling rate by 42%, and increased specific volume by 8%. The present findings show that enzymatic hydrolysis dramatically transforms the impact of gelatinized starch. Thus, by selecting correct bioprocessing approaches, bread recycling performance may be significantly improved.

According to the US Department of Energy, succinic acid (SA) is a top platform chemical that can be produced from biomass. Bread waste, which has high starch content, is the second most wasted food in the UK and can serve as a potential low cost feedstock for the production of SA. This work evaluates the environmental performance of a proposed biorefinery concept for SA production by fermentation of waste bread using a cradle-to-factory gate life cycle assessment approach. The performance was assessed in terms of greenhouse gas (GHG) emissions and non-renewable energy use (NREU). Waste bread fermentation demonstrated a better environmental profile compared to the fossil-based system, however, GHG emissions were about 50% higher as compared to processes using other biomass feedstocks such as corn wet mill or sorghum grains. NREU for fermentative SA production using waste bread was significantly lower (~ 46%) than fossil-based system and about the same as that of established biomass-based processes, thus proving the great potential of waste bread as a valuable feedstock for bioproduction of useful chemicals. The results show that steam and heating oil used in the process were the biggest contributors to the NREU and GHG emissions. Sensitivity analyses highlighted the importance of the solid biomass waste generated in the process which can potentially be used as fish feed. The LCA analysis can be used for targeted optimization of SA production from bread waste, thereby enabling the utilization of an otherwise waste stream and leading to the establishment of a circular economy.

İnsanların çoğu ihtiyaç fazlası olan gıdaları değerlendirememekte ve gıdanınönemli bir bölümünü atmaktadır. Ekmeğin aşırı tüketimi gıda israf konusunuönemli kılmaktadır. Öneminden dolayı bu çalışmada ekmek israf etmeme niyetinde etkisiolduğu düşünülen faktörleri değerlendirmek amaçlanmıştır. Anket yöntemininuygulandığı çalışmada Bandırma’da yaşayan 235 kişiye ulaşılarak artan ekmeğideğerlendirme alışkanlıkları ölçülmeye ve israfı önlemede etkisi olan faktörlerbelirlenmeye çalışılmıştır. Sonuçlara göre farkındalık ve alışveriş alışkanlığıdışındaki ahlaki norm, geri dönüşüm alışkanlıkları ve bilgi düzeyi israf etmemeniyetini (önleme) etkilemektedir., Most people are unable to evaluate surplus food and throwing an important part of the food, and lead to food wastage. Considering that hunger is increasing in the world, it is not possible to ignore bread waste. This study aimed to evaluate some factors affecting the intention to not waste bread because of its importance. 235 people living in Bandirma were surveyed by easy sampling. Also, it aimed to determine the factors that have an effect on the intention not to waste. According to the results, the norm, recycling habits and level of knowledge have a significant effect on the intention to not waste bread. On the other hand, awareness and shopping habits have not a significant effect on it. The results of the study are expected to guide businesses and academicians.

In this study, the effect of the flour, which was obtained from stale bread, on flour and bread quality was investigated. The bread that was staled at refrigerator for 7 days was prepared as whole and crumb, and was grinded to convert into flour. The staled whole and crumb bread flours were stored at −18 °C and used to replace 0, 15, 30 and 45% of wheat flour. Then microbiological and physicochemical properties of flours; physical, textural and sensory properties of bread obtained from these composite flours were investigated. We concluded that stale bread flour could be used for bread production at the level of 15%. If the total bread production and consumption is considered, this addition level could provide a significant amount of waste bread recycling each year.

The catalytic activity of engineered biochar was scrutinized for generation of glucose and hydroxymethylfurfural (HMF) from starch-rich food waste (bread, rice, and spaghetti). The biochar catalysts were synthesized by chemical activation of pinewood sawdust with phosphoric acid at 400–600 °C. Higher activation temperatures enhanced the development of porosity and acidity (characterized by C O PO3 and C PO3 surface groups), which imparted higher catalytic activity of H3PO4-activated biochar towards starch hydrolysis and fructose dehydration. Positive correlations were observed between HMF selectivity and ratio of mesopore to micropore volume, and between fructose conversion and total acid density. High yields of glucose (86.5 Cmol% at 150 °C, 20 min) and HMF (30.2 Cmol% at 180 °C, 20 min) were produced from rice starch and bread waste, respectively, over H3PO4-activated biochar. These results highlighted the potential of biochar catalyst in biorefinery as an emerging application of engineered biochar.

In this study, the effect of the flour, which was obtained from stale bread, on flour and bread quality was investigated. The bread that was staled at refrigerator for 7 days was prepared as whole and crumb, and was grinded to convert into flour. The staled whole and crumb bread flours were stored at -18 degrees C and used to replace 0, 15, 30 and 45% of wheat flour. Then microbiological and physicochemical properties of flours; physical, textural and sensory properties of bread obtained from these composite flours were investigated. We concluded that stale bread flour could be used for bread production at the level of 15%. If the total bread production and consumption is considered, this addition level could provide a significant amount of waste bread recycling each year.