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The process of mechanical alloying in the 33Al-45Cu-22Fe (at.%) powder mixture subjected to high-energy ball milling was studied. Due to complexity of the alloy formation in this system, several methods – X-ray diffraction phase analysis, Differential Dissolution, thermal analysis and Transmission and Scanning Electron Microscopy – were combined to obtain the detailed information on the structure and composition of the mechanical alloying products. Possible formation mechanisms of these phases during mechanical alloying are discussed. No crystalline phase containing Fe and Cu, Al has been found in the products of mechanical alloying of the 33Al-45Cu-22Fe mixture. The formation of Cu-Al phases followed the sequence of Al 2 Cu → Al 4 Cu 9 → Cu(Al) solid solution. When only those phases that were detected by the XRD analysis were taken into account, the mass balance of Al and Fe in the products of mechanical alloying was not satisfied. The Differential Dissolution and high-resolution Transmission Electron Microscopy data suggest the formation of non-stoichiometric X-ray amorphous phases containing all three elements. Reasons for the retardation of the solid-state interaction between aluminum and copper in the ternary powder mixture are discussed. [ABSTRACT FROM AUTHOR]

Basic stages of porous cermets preparation from MeAl (Me = Cr, Cu, Co, Fe) powders are elaborated including mechanical activation of Me–Al blends, soft hydrothermal treatment of mechanically alloyed blends followed by thermal treatment thus allowing to control their mechanical, thermophysical and textural properties. Ceramometal monoliths with metallic particles (up to 80 wt.%) randomly distributed in the oxide matrix are characterized by the hierarchical pore structure with developed ultramacropores which provides their high permeability. Mesoporosity of ceramometal monoliths was developed by incorporation of mesoporous components into their structure. Monolithic catalysts based on these cermet substrates were shown to be promising for different fields of application in catalysis. [ABSTRACT FROM AUTHOR]