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The quenching sensitivity of an Al–Zn–Mg–Cu alloy containing trace amounts of Sc and Zr is studied by interrupted quenching experiments. Electrical conductivity of the quenched samples and the hardness of the samples subjected to one-stage and two-stage aging, are measured to construct the time–temperature–transformation (TTT) curves and the time–temperature–property (TTP) curves. It is revealed that the quenching sensitivity of the alloy is mainly influenced by the precipitation of coarse η phases during slow quenching, which preferentially nucleate and grow at grain boundaries and at the Al3(Sc, Zr) dispersoids that are incoherent with the matrix. The quenching sensitivity increases with the size and quantity of the coarse η phases. The nose temperature is 290 °C for both TTT and TTP curves, where the phase transformation rate is the fastest and the quenching sensitivity is the highest. Compared to one-stage aged samples, two-stage aged samples exhibit lower quench sensitivity due to the reduced transformation rate from η′ phases to η phases after slow quenching. The quenching sensitive temperatures range from 206 to 358 °C for the one-stage aged samples and from 213 to 352 °C for the two-stage aged samples. Moreover, based on the simulated TTT and continuous cooling transformation curves, an optimized quenching process is proposed in the present work. [ABSTRACT FROM AUTHOR]

The intergranular corrosion (IGC) resistance of the Al–Mg–Si alloy with low Zn addition treated by the interrupted aging treatment (T6I6) was investigated. The IGC results of the Al–Mg–Si alloy show that IGC resistance is enhanced by T6I6 aging treatment. The EIS results reveal that the T6I6-treated Al–Mg–Si alloy has lower double layer capacitance and higher charge transfer resistance than the T6-treated alloy. The superior IGC performance of the T6I6-treated alloy may be attributed to the finer and more densely distributed precipitates within the grains, smaller and discretely distributed precipitates along the grain boundaries and narrower precipitate-free zones (PFZs) compared to the T6-treated alloy. [ABSTRACT FROM AUTHOR]

In order to improve the corrosion and heat resistance of Al-Mg-Si alloy conductor materials, Ce, Sc, Y and Zr were added in Al-Mg-Si alloy to regulate the microstructure. The Al-Mg-Si-Ce-Sc-Y alloy was designed with excellent pitting and intergranular corrosion resistance by obtaining the micron-sized Fe-containing second phase with a lower potential difference to Al matrix, more dispersed grain boundary precipitates with a higher proportion of Si particles, narrower width of PFZ and ideal distribution of intergranular precipitates. The Al-Mg-Si-Ce-Sc-Y alloy also maintained higher hardness, strength and electrical conductivity after overaging and annealing and the corrosion/heat resistance mechanisms were proposed. • The corrosion and heat resistance of Al-Mg-Si alloy conductors were further enhanced. • The mechanisms of pitting and intergranular corrosion mechanisms in Al-Mg-Si alloys were proposed. • The microalloying of Ce，Sc and Y in Al-Mg-Si alloys with high electrical conductivity was established. [ABSTRACT FROM AUTHOR]

The intergranular corrosion and exfoliation corrosion behaviors of Al–Cu–Li–Zr–Sc alloys under different aging effects, such as single‐stage aging, strain aging, and double‐stage aging, were studied. Among the three aging treatments, single‐stage aging resulted in the best resistance to corrosion, followed by double‐stage aging; strain aging resulted in the worst corrosion resistance. A 3.5% precooling strain could increase the dislocation density, which promoted the precipitation of corrosion‐prone T1 phase and increased the corrosion driving force of the alloy. Double‐stage aging made the precipitated T1 phases finer and more uniform and reduced the number of equilibrium phases at grain boundaries, thus improving the corrosion properties of the alloy. The corrosion susceptibility of the alloy was attributed to the T1 phase and precipitate‐free zone (PFZ), and the underlying corrosion mechanism was revealed as preferential dissolution of the equilibrium phase at grain boundaries and its surrounding distortion zone, followed by expansion of the PFZ along the grain boundaries, resulting in the development of corrosion from the grain boundaries to the intragranular regions. [ABSTRACT FROM AUTHOR]

• The effects of Sc, Y and Zr on the performances and microstructure evolution of Al-0.7Mg-0.6Si-0.2Ce alloys were studied. • An excellent combination of strength, elongation and electrical conductivity was achieved with the addition of Sc and Y. • The strengthening and electrical resistance mechanism of the studied alloys were revealed by statistical calculation. [Display omitted] In order to achieve the compatibility between excellent mechanical properties and good electrical conductivity of Al-Mg-Si alloys, detailed investigation was carried out to understand the microstructure evolution and their influences on performances of different Al-0.7Mg-0.6Si-0.2Ce-X (X Sc, Y and Zr) alloys prepared by casting, homogenization, hot extrusion, solution and aging treatments. Under aging state, Ce can form a large number of micron-sized AlCeSi and a few AlCeFeSi phase. The strength increased to 334 MPa as a result of decreased grain size and improved precipitation effect and the electrical conductivity increased up to 53.53%IACS because of lower solute Si atoms. The β" precipitates were coarsened and consequently the volume fracture was largely reduced due to the presence of Sc element, leading to the decreased strength of 311 MPa. The more solute Mg, Si and Sc atoms increased the degree of free electron scattering and the electrical conductivity decreased to 51.86%IACS. It is also found that Sc significantly enhanced the elongation of the alloy from 11.8% to 18.0%, which might be attributed to the formation of Al 3 Sc and (Al, Si) 3 Sc phases. The addition of Y raised the electrical conductivity of Al-Mg-Si-Ce alloy to 55.79%IACS by ameliorating the volume fraction and distribution of β" precipitates and decreasing the solute Si atoms. The co-addition of Sc and Y inherited the advantages of such two alloys. The ultimate tensile strength, elongation, electrical conductivity of Al-0.7Mg-0.6Si-0.2Ce-0.2Sc-0.1Y alloy processed by aging treatments is 336 MPa, 19.4% and 53.11%IACS, respectively. [ABSTRACT FROM AUTHOR]

The effects of trace Sc and Y on the corrosion behaviors of cold-drawn Al-0.2Ce alloys were revealed by scanning Kelvin probe force microscopy (SKPFM), transmission electron microscopy (TEM), scanning electron microscopy (SEM), Electron Probe Micro-analyzer (EPMA), and electrochemical measurements. The results showed that the Al 3 Sc particles not only enable the increase of subgrain boundaries in the modified alloy after cold drawing but also improve the morphology and size of the Al 13 Fe 3 Ce phase. SKPFM analysis showed that the enrichment of Y around the Al 13 Fe 3 Ce phase in the modified alloy can decrease its electrochemical inertness and thus reduce the micro-galvanic corrosion susceptibility of the alloy. The results of the electrochemical analysis showed that the individual and composite addition of Sc and Y can improve the corrosion resistance of the cold-drawn Al-0.2Ce alloy. The corrosion potential and current of Al-0.2Ce-0.2Sc alloy are −0.892 V and 0.91 μA·cm−2, while the corrosion potential and current of Al-0.2Ce-0.1Y alloy are −0.918 V and 1.08 μA·cm−2, respectively. It is obvious that Sc element improves the corrosion resistance of Al-0.2Ce alloy more effectively than Y element. The corrosion depth of Al-0.2Ce-0.2Sc-0.1Y alloy was the smallest tested by immersion under the same conditions, and its corrosion potential and corrosion current were −0.842 V and 0.79 μA·cm−2, respectively, corresponding to the best corrosion resistance. The formal mechanism of pitting corrosion in the alloys is also discussed. [Display omitted] • Effect of Sc on microstructure and corrosion of Al-0.2Ce alloy was revealed. • The enrichment of Y atoms around Al 13 Fe 3 Ce can reduce the potential difference. • The corrosion behaviors of pitting corrosion induced by Al 13 Fe 3 Ce was discussed. • The equivalent circuit of the studied alloys was identified. [ABSTRACT FROM AUTHOR]

Sc-containing Al alloys have excellent mechanical properties, which provide the foundation for their applications. The precipitation of the Al 3 Sc/Al 3 (Sc, Zr) is generally considered to be a key factor for the performance boost. However, the performances of the alloy in different production batches often exhibit unstable and fluctuation, which may be related to the heterogeneous of scandium. Herein, we investigated the precipitation behaviors of Al 3 Sc/Al 3 (Sc, Zr) phases in the Al-0.5Sc and Al-0.5Sc-0.25Zr alloys at 340 °C. Results shown that the high scandium‑zirconium ratio not only lead to the discontinuous precipitation, but also contribute to the abnormal continuous Al 3 (Sc, Zr) precipitation in Al-0.5Sc-0.25Zr alloy. The morphology of abnormal Al 3 (Sc, Zr) is similar to the common secondary Al 3 (Sc, Zr) phase with a coffee-bean like morphology. With the aid of Three-Dimensional Atomic Probe (3DAP), the core-shell structures of Al 3 (Sc, Zr) phases are quantitatively analyzed. In the shell layer of abnormal Al 3 (Sc, Zr) phase, the atomic concentration ratio of Sc to Zr is much higher than the common continuous precipitated Al 3 (Sc, Zr) phase. The abnormal Al 3 (Sc, Zr) phase may be one of the key factors for the structure heredity of Sc-containing Al alloys. [Display omitted] • The discontinuous precipitated Al 3 Sc phases are related to the partial high ratio of Sc/Zr (at.%) in Al alloys. • The discontinuous precipitated Al 3 Sc phases form at the casting process and gradually decompose at annealing process. • The high scandium-zirconium ratio leads to the decrease of coarsening resistance of the secondary Al 3 (Sc, Zr) phase. [ABSTRACT FROM AUTHOR]

The morphology of primary Al 3 Sc phase in Al-2.2Sc(wt%) was found to be influenced by melting condition. Some representative morphology appeared in large quantities at specific melting temperatures, holding times, and cooling rates. Crystallography of primary phases with various morphologies was researched, and the growth processes of the primary phase were investigated. Deformed cubes and dendrite can be developed from cubes, the butterfly-like particles had multiple layers inside, and repeated eutectic reactions were the main reason for the formation of multilayer structures. Al-2.2Sc(wt%) master alloys with different morphologies of primary Al 3 Sc phase can lead to different refining effects, and the mechanical properties of alloys were consequently influenced. The structure heredity of Al Sc master alloy was proved to be existed, and not influenced by prolonging insulation time and sufficient stirring. Unlabelled Image [ABSTRACT FROM AUTHOR]

The hardening behavior of Al-0.25Sc and Al-0.25–0.12 (wt.%) alloys during isothermal annealing were studied by transmission electron microscopy (TEM), scanning electron microscopy (SEM), optical microscopy (OM), and hardness measurements. The results show that Sc-containing aluminum alloy contained fine dispersion of spherical secondary Al 3 Sc particles, which developed during the annealing process. Al 3 (Sc, Zr) precipitates in the Al-0.25Sc-0.12Zr alloys are core-shell structure. Different isothermal annealing temperatures can lead to different strengthening effects on the alloys. Al-0.25Sc and Al-0.25Sc-0.12Zr alloys both exhibit obvious annealing hardening behavior, and the ternary Al-0.25Sc-0.12Zr alloy shows better thermal stability than Al-0.25Sc alloy. • The diffusion rate of Sc atoms is inhibited by Zr atoms, which can prevent the coarsening of Al 3 (Sc, Zr). • The hardness decrease in Al–Sc alloy is mainly caused by the coarsening of Al 3 Sc particle. • The radius of the Al 3 (Sc,Zr) particles can maintain their value when annealed at higher temperature (>340 °C) for longer time (∼24 h). [ABSTRACT FROM AUTHOR]

The quench sensitivity of Al–Mg–Si–Mn–Cr alloy was studied through time-temperature-transformation (TTT) and time-temperature-property (TTP) curves. The high quench sensitive region ranges from 250 °C to 430 °C with nose temperature at about 350 °C, where the quenching rate is required to higher than 9 °C/s for avoiding the formation of quench-induced precipitates. B′(Al 3 Mg 9 Si 7) precipitates from the supersaturated solid solution, and gradually transforms to equilibrium β (Mg 2 Si) and excess Si phase with increasing isothermal time at 350 °C. The loss of the solute atoms in matrix results in the reduction of the aging hardening precipitation and the formation of the precipitate-free zones (PFZs) during artificial aging. The nucleation rate of the quench-induced precipitation is studied by nucleation theory, and the phase transformation kinetics is analyzed through Avrami equation. The Al(MnCrFe)Si dispersoids, (sub)grain boundaries and dislocations are the preferential heterogeneous nucleation sites for quench-induced precipitation. • The quench sensitivity of the alloy was studied by time-temperature-transformation and time-temperature-property curves. • The microstructure evolution of the quench-induced precipitate and its effect on mechanical properties were analyzed. • The nucleation rate and phase transformation kinetics of the precipitation were investigated. • The preferential heterogeneous nucleation site for quench-induced precipitation was discussed. [ABSTRACT FROM AUTHOR]

Corrosion behaviour of 2A97-T6 Al-Cu-Li alloy was investigated by anodic polarization, immersion test and quasi-in-situ analysis with corrosion morphology characterized by a range of electron microscopy techniques. It is revealed that selective dissolution of grain interior tends to occur in grains of high stored energies, resulting in corroded bands associated with dense precipitate bands in the alloy. The evolutions of corrosion morphology during immersion test and quasi-in-situ analysis are similar, which both exhibit well-defined crystallographic pits. By contrast, crystallographic feature was less evident for localized corrosion induced by anodic polarization, which may be associated with the extensive Cu re-distribution. • Corroded bands are confined within individual grains of high stored energies. • Corroded bands are related to precipitates. • Cu re-distribution promotes the localized corrosion development but compromises its crystallographic features. [ABSTRACT FROM AUTHOR]