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This paper study the feasibility of reusing waste iron powder (WIP) in mortar as both natural fine aggregate (NFA) and cement replacement material. Within this context, the physical and mechanical properties of mortar made with five percentage replacements of 0 %, 25 %, 50 %, 75 %, and 100 % for NFA by WIP and 0 %, 2.5 %, 5 %, 7.5 %, and 10 % for cement by fine waste iron powder (FWIP) are studied at 7, 14 and 28 days. Cube, briquette, and prism specimens for compression, tension, and flexural strength, respectively, tests were used. It is found that the workability decreases, and the density of mortar increase with the increased replacement percentage of NFA by WIP. The compressive, tensile, and flexural strength of mortar made with WIP are significantly higher than NFA. The maximum increase in strength of mortar is observed for 75 % WIP, which is 30 % for compressive, 35 % for tensile, and 37 % for flexural strength, respectively, relative to the control at 28 days. Conversely, when FWIP is used as a cement replacement material, all strength decreases with an increase in FWIP. The maximum decrease in strength is observed for 10 % FWIP, which is 40 % for compressive and tensile, and 16 % for flexural strength, accordingly, relative to the control at 28 days. The results presented in this study demonstrate that, to some extent, WIP and FWIP can be used in concrete/mortar production. Successful application of these waste materials may add economical benefit in the production of sustainable building material as well as conserve the natural aggregates.

This research investigates the flexural and durability performances of reinforced concrete (RC) beams made with induction furnace steel slag aggregate (IFSSA) as a replacement for fired clay brick aggregate (FCBA). To achieve this, 27 RC beams (length: 750 mm, width: 125 mm, height: 200 mm) were made with FCBA replaced by IFSSA at nine replacement levels of 0%, 10%, 20%, 30%, 40%, 50%, 60%, 80%, and 100% (by volume). Flexural tests of RC beams were conducted by a four-point loading test, where the deflection behavior of the beams was monitored through three linear variable displacement transducers (LVDT). The compressive strength and durability properties (i.e., porosity, resistance to chloride ion penetration, and capillary water absorption) were assessed using the same batch of concrete mix used to cast RC beams. The experimental results have shown that the flexural load of RC beams made with IFSSA was significantly higher than the control beam (100% FCBA). The increment of the flexural load was proportional to the content of IFSSA, with an increase of 27% for the beam made with 80% IFSSA than the control beam. The compressive strength of concrete increased by 56% and 61% for the concrete made with 80% and 100% IFSSA, respectively, than the control concrete, which is in good agreement with the flexural load of RC beams. Furthermore, the porosity, resistance to chloride ion penetration, and capillary water absorption were inversely proportional to the increase in the content of IFSSA. For instance, porosity, chloride penetration, and water absorption decreased by 43%, 54%, and 68%, respectively, when IFSSA entirely replaced FCBA. This decreasing percentage of durability properties is in agreement with the flexural load of RC beams. A good linear relationship of porosity with chloride penetration resistance and capillary water absorption was observed. [ABSTRACT FROM AUTHOR]

The use of waste streams for the production of sustainable cement-based materials cannot be overemphasized. This study investigates the feasibility of reusing waste steel slag (WSS) and waste clay brick (WCB) as a replacement for natural sand (NS) in mortar. Numerous studies have reported mainly the compressive strength of concrete/mortar, while limited research is available that focuses on the tensile and flexural strength of mortar, and especially the performance at elevated temperature. Hence, this study investigates the tensile and flexural strength of mortar with three different replacement percentages (0, 50 and 100% by volume of NS) of NS by WSS and WCB at normal temperature (without thermal treatment) and after exposure to elevated temperatures (250, 400 and 600 °C). At ambient condition, both tensile and flexural strength were enhanced as the WSS content increased (76 and 68%, respectively, at 100% WSS). In comparison, the strength increased at 50% WCB (25 and 37%, accordingly) and decreased at 100% WCB (23 and 20%, respectively) compared to 100% NS. At elevated temperatures, both the tensile and flexural strength of mortar mixes decreased significantly at 600 °C. [ABSTRACT FROM AUTHOR]

This study evaluates the mechanical, durability, and residual compressive strength (after being exposed to 20, 120, 250, 400 and 600 °C) of mortar that uses recycled iron powder (RIP) as a fine aggregate. Within this context, mechanical strength, shrinkage, durability, and residual strength tests were performed on mortar made with seven different percentages (0%, 5%, 10%, 15%, 20%, 30% and 50%) of replacement of natural sand (NS) by RIP. It was found that the mechanical strength of mortar increased when replaced with up to 30% NS by RIP. In addition, the increase was 30% for compressive, 18% for tensile, and 47% for flexural strength at 28 days, respectively, compared to the reference mortar (mortar made with 100% NS). Shrinkage was observed for the mortar made with 100% NS, while both shrinkage and expansion occurred in the mortar made with RIP, especially for RIP higher than 5%. Furthermore, significantly lower porosity and capillary water absorption were observed for mortar made with up to 30% RIP, compared to that made with 100% NS, which decreased by 36% for porosity and 48% for water absorption. As the temperature increased, the strength decreased for all mixes, and the drop was more pronounced for the temperatures above 250 °C and 50% RIP. This study demonstrates that up to 30% RIP can be utilized as a fine aggregate in mortar due to its better mechanical and durability performances. [ABSTRACT FROM AUTHOR]