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In this paper, in order to make a clear principal cause in increasing iron loss of amorphous wound cores in processing, effects of bending stress on magnetic characteristics of a Fe-based amorphous wound core are clarified. The amorphous magnetic materials have been widely used as a core material of power transformers to reduce iron loss due to their excellent soft magnetic characteristics. However, the amorphous magnetic material has an issue that the building factor (B.F.) is very large in comparison with that of grain-oriented electrical steel sheets. The amorphous transformers usually use a wound core formed by stacking plural amorphous sheets in different lengths. Bending stress is, therefore, generated at each corner of the wound core in processing. Due to this bending stress, the magnetic characteristics of the wound core deteriorate. The deterioration of magnetic characteristics of the wound amorphous core is so large because of the large magnetostriction constant. As a result, the B.F. of this material becomes larger. In order to remove the residual stress, which is generated in the wound core including the bending stress, the amorphous wound core is usually annealed in a magnetic field, which is called “a magnetic annealing.” In this paper, the effect of the magnetic annealing on the magnetic properties is studied experimentally by evaluating some wound amorphous model cores. As a result, a suitable magnetic annealing condition is clarified and the iron loss of the wound amorphous model core is reduced by 65.7%. [ABSTRACT FROM AUTHOR]

This paper investigates the optimal arrangement of the coils in a wound-type interphase reactor to avoid the decreased inductance due to local saturation in the core when operated with high dc current. In theory, the direct currents and the related magnetomotive forces in the two ways of an interphase reactor are equal, and this compensation leads one to conclude that the global flux in the yokes is zero. However, the dc currents in the coils produce a significant leakage flux that flows locally in the core. If the coils are not suitably arranged and if the dc current is high, the leakage flux causes local saturation, a drop in the inductance, and noticeable circulation of a triple harmonic current through the reactor. Such a phenomenon is investigated by means of both a simplified field model and three-dimensional magnetostatic simulations. A number of criteria for the arrangement of the coils to improve operation are derived and applied to a real rectification system used in an electrolysis plant. Some in situ operational measurements of both the original and the improved interphase reactor are reported. [ABSTRACT FROM PUBLISHER]