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As a new type of functional material, porous graphite foam exhibits unique thermal physical properties and geometric characteristics in heat transfer applications. It has the advantages of low density, high specific surface area, high porosity and high bulk thermal conductivity, which can be used as the core component of small, lightweight, compact and efficient heat sinks. Effective thermal conductivity serves one of the key thermophysical properties for foam-cored heat sinks. The complex three-dimensional topology and interstitial fluids significantly affect the heat conduction through such kind of porous structures, reflecting a topologically based effective thermal conductivity. This paper presents a novel geometric model for representing the microstructure of graphite foams, with simplifications and modifications made on the actual pore structure of graphite foam. For calculation simplicity, we convert the realized geometry consisting of complex surfaces and tortuous ligaments into a simplified geometry with circular ligaments joined at cuboid nodes, on the basis of the volume equivalency rule. The multiple-layer method is used to divide the proposed geometry into solvable areas and the series-parallel relations are used to derive the analytical model for effective thermal conductivity. To physically explore the heat conduction mechanisms at pore scale, direction numerical simulations were conducted on the reconstructed geometric model. Achieving good agreement with experimental data, the present analytical model (based on the simplified geometry) is validated. Further, the numerically simulated conductivities follow the model prediction, favoring thermally that the two geometries are equal. The present geometry model is more realized and capable of reflecting the internal microstructure of graphite foam, which will benefit the understandings for the thermo-physical mechanisms of pore-scaled heat conduction and micro structures of graphite foam.Copyright © 2016 by ASME

Many forms of electronic equipment, of necessity, must be located in an outdoor environment. Such equipment in typical form may be battery packs or telecom-equipment. It is essential that these facilities be protected from a wide range of ambient temperatures and solar radiation. To this end, cabinet enclosures with proper thermal management have been developed to house such electronic equipment in a highly weather tight manner, especially for battery cabinet. Often the batteries are of a lead-acid construction which is known to be adversely affected by temperature extremes in terms of battery performance and life. Therefore, it is important to maintain the cabinet temperature ideally for ensuring battery stability and extending battery lifespan. In this paper, physical and mathematical models are established to investigate the flow field and temperature distribution inside an outdoor cabinet, which contains 24 batteries with two configurations of two-layer and six-layer respectively. The cabinet walls are maintained at a constant temperature by a refrigeration system and the ambient temperature is up to 50 °C according to the practical situation. The flow field and temperature distribution are analyzed with and without consideration of solar radiation. An experimental facility is then developed to measure the battery surface temperatures and to validate the numerical simulation. The differences between the CFD and experimental results are within 2%, which confirms the CFD model.

Due to the characteristics of large surface area-to-volume ratio and inter-connected ligament structure, open-cell metal foams are promising materials for enhancing heat transfer in forced convection and have been researched for thermal applications in thermal management systems, air-cooled condensers and compact heat sinks for power electronics. However, the tortuous complex flow path inside metal foams leads to relatively higher pressure drop, which requires larger system pumping power. Hence, it is important to study the heat transfer performance of metal foam compared to its flow resistance characteristics. Detailed experimental study of forced convection subjected to constant heat flux in metal foams is conducted in the present paper. The objective of the investigation is to compare the heat transfer performance and hydraulic characteristics of aluminum foams with different pore densities. The tested aluminium foam samples are of 50.0mm (L) × 25.0mm (W) × 12.0mm (H) in geometric dimensions and pore densities are of 5ppi, 10ppi and 40ppi, respectively. Experiments are performed in forced convective heat transfer using deionized water as the cooling fluid. To minimize the heat loss, the test section is built adiabatically with Teflon and polycarbonate materials. The inlet flow velocity, the temperature distribution on the heating surface and the pressure drop across the metal form are measured. Based on the analysis of experimental data, it is found that convective heat transfer performance in high ppi foam is higher than that in low ppi foam, while the pressure drop shows the opposite trend for a given flow rate.