1. Experimental investigation on the machining performance of honeycomb seal structures by using electrochemical discharge machining
- Author
-
Wang, Lu, Hu, Xiaoyun, Li, Hansong, Qu, Ningsong, and Wang, Jinhao
- Abstract
Aerospace metal honeycomb seal structures are an essential component of aircraft engines, and their manufacturing has been at the forefront of industrial focus. Due to the low structural stiffness and high-strength materials, it has become one of the complex components that are difficult to machine. To achieve precision manufacturing of honeycomb seal structures, this study proposes the use of electrochemical discharge machining (ECDM) for machining honeycomb seal structures, which has the high efficiency of electric discharge machining (EDM) and superior surface quality of electrochemical machining (ECM). The experiment results explored the influence of different experimental variables on surface quality, energy distribution relation and material removal rate (MRR). Moreover, in order to predict the machined depth, the mathematical relation between different variables and machined depth was established, which can be expressed as h = 1.407c0.1135u0.3102v-0.391, and a better machining outcome was achieved at 1 wt%, 15 V, and 22 mm/min with an optimal η2of 0.36. Finally, this study elucidates the material removal mechanism of honeycomb seal structures in ECDM, which demonstrates that ECDM has a high application value in the manufacturing of honeycomb seal structures.
- Published
- 2024
- Full Text
- View/download PDF