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The paper deals with semi-active chatter absorber based on an electrodynamic transducer built around high-energy permanent magnets. Also, a fuzzy logic control system for the absorber control system has been designed. The principal advantage of fuzzy control is the possibility to implement practical experience gained by machine operators in the control algorithm. Hence, the possibility of factoring such quantities, as vibrations experienced by selected points of the machine-tool, and sound emitted by working machine into the analyzed chatter absorber fuzzy control system has been studied in the paper. The control system has been tested by way of simulation with the use of the process and cutting force models.

This paper presents an innovative system determining machine tool quasi-static stiffness in machining space, so-called Stiffness Workspace System (SWS). The system allows for the assessment of the accuracy of a machine which has become a vital aspect over past years for machine tool manufacturers and users. Since machine tools static stiffness is one of the main criteria using to evaluate the machines' quality, it is crucial to highlight the relevance of experimental and analytical stiffness determination methods. Therefore, the proposed method is applied to estimate the spatial variation of static stiffness in the machine tool workspace. This paper describes the SWS system—its design, working principle, mounting conditions and signal processing. The major advantage of the system is the capability to apply forces of controlled magnitude and orientation as well as simultaneously measure the resulting displacements. The obtained results give possibility to estimate and evaluate static stiffness coefficients depending on the position and direction under loaded conditions. The results confirm the validity of the analyses of spatial stiffness distribution in the machine workspace.

The paper presents an active control system that counteracts the development of chatter vibration. The vibration amplitude depends on the dynamic properties of the machine tool, cutting tool and work-piece. In the paper we analyze the case when the loss of machining stability is caused by the work-piece. The proposed active control system employs electromagnet or piezoelectric actuator to suppress vibration during milling. The active control introduces damping into the system, thereby raising the critical depth of cut and reducing forced vibration amplitude. It enables stable cutting under a much wider range of cutting parameters that for the uncontrolled system. Cutting tests are performed on JAFO FYN-50 machine with mill DIN 845 B-25 K-N HSS to demonstrate an effectiveness of the proposed systems.