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For load-bearing calcium-phosphate biomaterials, it is important to understand the relative contributions of direct physical-chemical bonding vs. mechanical interlocking to interfacial strength. In the limit of a perfectly smooth hydroxyapatite (HA) surface, a tensile test of the bone-HA interface affords an opportunity to isolate the bonding contribution related to HA surface chemistry alone. This study measured the bone-HA interfacial tensile strength for highly polished (-0.05 µm alumina) dense HA disks (5.25 mm in diameter, 1.3 in mm thickness) in rabbit tibiae. Each of five rabbits received four HA disks, two per proximal tibia. Pull-off loads ranged from 3.14 ± 2.38Nat 55 days after implantation to 18.35 ± 11.9Nat 88 days; nominal interfacial tensile strengths were 0.15 ± 0.11 MPa and 0.85 ± 0.55 MPa, respectively. SEM of failed interfaces revealed failures between HA and bone, within the HA itself and within adjacent bone. Tissue remnants on HA were identified as mineralized bone with either a lamellar or trabecular structure. Oriented collagen fibers in the bone intricately interdigitated with the HA surface, which frequently showed breakdown at material grain boundaries and a rougher surface than originally implanted. Mechanical interlocking could not be eliminated as a mode of tissue attachment and contribution to bone-HA bonding, even after implanting an extremely smooth HA surface. © 1997 John Wiley & Sons, Inc.

As illustrated by the case study described in this paper, in-vivo fractures of distraction rods often occur by metallurgical fatigue at the junction between the smooth and ratcheted parts of the rod (i.e., at the first ratchet junction, FRJ). To clarify causative factors of fatigue at the FRJ, stresses are analyzed in a standard 11-in. rod using both experimental and theoretical methods. The analyses reveal how distraction force, eccentricity of loading, rod geometry and material determine the stresses at the FRJ. These stresses can exceed the fatigue endurance limit for certain clinically encountered conditions.