1. Impact behaviour of uniform and layered aluminium matrix syntactic foams
- Author
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Liang, Chen
- Abstract
Aluminium matrix syntactic foams (AMSFs) are composite materials consisting of hollow ceramic microspheres (CMs) embedded in a metal matrix. They have higher specific stiffness, specific strength and energy absorption capacity than metal foams or polymeric syntactic foams. They are promising candidate materials for energy absorption applications, e.g. crash protection, packing materials and damping panels. The present study focuses on the fabrication of AMSFs and characterisation of their mechanical properties under static and dynamic loading. CMs with three different particle size ranges, large - 250-500 μm, medium - 125-250 μm and small - 70-125 μm, were used. Three types of AMSFs were fabricated: uniform, layered and mixed structures. Uniform AMSFs contain large, medium or small CMs alone. Double-CM layered AMSFs contain half each of large and small CMs, and have six layer structures. Triple-CM layered AMSFs contain one third each of large, medium and small CMs, and have three different layer structures. Fully mixed AMSFs contain a single layer of fully mixed large and small CMs, and have three different proportions. Partly mixed AMSFs contain several layers of fully mixed large and small CMs, with different proportions. All AMSFs exhibited homogeneous microstructures in each layer or the whole sample with uniformly distributed CMs in the Al matrix. Static compression tests were conducted on the AMSFs. The compressive strength of uniform AMSFs increased with decreasing CM size. The results show that the compressive strength of layered AMSFs increased with increasing number of layers and reducing layer thickness. Layer order had no effect on compressive strength, with soft layers failing before strong layers regardless the relative layer locations. The compressive behaviour of mixed AMSFs was similar to uniform AMSFs, with the compressive strength higher than the average strength of the uniform AMSFs containing the same constituent CMs. Low speed impact tests were performed on the AMSFs. Three failure modes, ductile, brittle and ductile-brittle, were observed. Uniform AMSFs with smaller CMs and layered AMSFs with more layers had higher peak stresses. Mixed AMSFs had a higher peak stress than the average of peak stresses of their constituent layers, while layered AMSFs had a lower peak stress than the average of peak stresses of their constituent layers. Layered AMSFs showed better ductility than uniform and mixed AMSFs. The ductility of AMSFs decreased with increasing impact energy. Both peak stress and energy absorption were found to increase with impact energy, but not significantly affected by impact momentum. The energy absorption capacity of the different types of syntactic foams was compared. The energy absorption was mainly determined by the type of CMs in the AMSFs and was less affected by the structure. Uniform AMSFs with smaller CMs and layered AMSFs with more layers had higher energy absorption. Mixed AMSFs had higher energy absorption than the average of the uniform AMSFs containing the same constituent CMs. An analytical model has been developed to simulate the stress and strain evolutions in ASMFs under impact loading. Impact loading generates an elastic wave and a plastic wave at the top of specimen. The elastic wave turns into a plastic wave when it bounces back at the bottom of the specimen. The two plastic waves then propagate inside the specimen with the same speed but opposite directions. The analytical model captures the key characteristics of stress fluctuation during impact. Both the inertia stress, caused by movement of particles in the specimen, and the contact stress, caused by momentum loss of impactor, can also be calculated by the analytical model. Experimental stress was caused by momentum loss of impactor. Theoretical predictions of evolutions of the base stress, which is the sum of inertia stress and contact stress, and the strain during impact agreed well with the experimental results.
- Published
- 2021
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