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Cold-formed steel purlin systems are widely used in modem building construction, for supporting the roof and floor structures. The rotational behaviour of beam-to-beam bolted connections, which are used between the sections, significantly affects the performance of purlin systems and is hard to predict. The behaviour models currently available for the connections only offer linear or multilinear predictions with low levels of accuracy. The aim of the research presented in this thesis is to develop and propose a nonlinear, more accurate behaviour model for the sleeved modified Z bolted connections, by means of experimental and numerical analysis. Finite element models are presented for the single-bolt, single-lap connection, sleeved modified Z connections in the simply supported arrangement, and a six-span purlin system. Based on the numerical results that have been validated by the experiments, a nonlinear behaviour model is proposed for the sleeved modified Z connections. In the model, the behaviour of the connections is divided into four stages, based on the dominant mechanism that provides the resistance to the rotation. Different formulas are used in different stages to determine the behaviour of the connection, boundary conditions, and magnitudes of bolt forces. The new model reflects well the true behaviour of the connections, and provides a good understanding of what happens inside the connections. The model reveals the failure pattern of the connections and enables optimization in the design of purl in systems, for improving efficiency in material usage.

Cold-formed steel (CFS) framing offers many benefits to buildings in seismically active regions. Amongst the most notable CFS attributes include its low fabrication and maintenance costs, noncombustible and corrosion resistant nature, high durability and ductility. These benefits have made CFS framing a popular choice for construction of low-rise and mid-rise structures. From a seismic performance perspective, the light weight and ductility offered by a CFS-framed structure aligns with system resiliency needs in moderate to high seismic zones. Although experimental data exists documenting the performance of isolated CFS-framed shear walls, the structural lateral force resisting systems (LFRS) in CFS-framed buildings are constructed and integrally attached to non-designated systems, such as gravity walls as well as various nonstructural components. The contribution of the non-designated systems and the nonstructural components towards the response of wall-lines within the building system under high intensity earthquake shaking is not well understood. Moreover, experimental data to support code guidelines in current North American standards for design of CFS-framed shear walls, which meet the seismic demands for mid-rise buildings (>6 stories) are lacking. Indeed, the paucity of full-scale test data documenting the behavior of wall-line systems detailed for mid-rise buildings has been a barrier to bringing the potential benefits of CFS framing to the community. To address these limitations, a two-phased experimental program was undertaken in this dissertation to advance the understanding of CFS-framed steel sheet sheathed shear walls placed in-line with gravity walls. Referred to herein as “wall-lines”, these test specimens were detailed to support the lateral load demands anticipated of mid-rise buildings in high seismic zones. In the first phase, wall-line assemblies were tested at full-scale on a shake table, first under a sequence of increasing amplitude (in-plane) earthquake input motions, and subsequently under slow monotonic pull conditions (for select specimens). In the second phase, wall-line assemblies were tested under quasi-static reverse cyclic displacement-controlled loading using a simulated floor-load imposed via hydraulic actuators. Steel sheet sheathed shear walls offered energy dissipation primarily through structural member-to-sheathing connections and yielding of the steel sheet. All specimens demonstrated a tension field that spread across the entirety of the steel sheet at failure. The impact of different test variables governing the structural and nonstructural detailing on the seismic performance of the CFS-framed wall-line specimens is quantified by careful systematic comparison between different configurations. Wall-line assemblies with interior and exterior finish demonstrated substantially increased strength and stiffness without any decrease in drift capacity or change in failure mode. Specimens with hold-downs offered a larger lateral strength compared to specimens with tension tie-rods. However, hold-downs reached their capacity at higher drift demands whereas tension tie-rods remained linear elastic, even though both wall-lines with the different tie-down systems were designed for same overstrength force levels.The second part of this work involved a comprehensive numerical modeling effort, using prior experimental findings, both of the wall-line experiments discussed herein as well as a previous mid-rise six-story building specimen tested at full-scale using a suite of earthquake excitations. The developed finite element model takes into consideration the major assemblies, beyond just the isolated shear walls, which influence the dynamic response of the system, such as the strength and stiffness contribution from gravity walls as well as nonstructural components such as exterior and interior finishes installed over the shear wall and gravity wall segments. In this phase, as is common in west coast practice in the United States, a continuous tie-rod system is also modeled to capture the cumulative floor displacements caused by the axial elongation in the steel rods. The effect of built-up stud packs on strength, stiffness and drift parameters of a shear wall is also considered in the nonlinear hysteretic material model of shear walls. Very good agreement between numerical predictions and available experimental seismic response data of the six-story test building demonstrates that the proposed numerical model scheme can be employed to predict the seismic response of mid-rise CFS-framed buildings. Development of such a numerical model is an essential tool for enabling performance-based seismic design of cold-formed steel structures in this rapidly growing industry.

In order to predict the strength of shear wall with cold-formed steel framing members, analytical models were reviewed. Multiple analytical models were studied, as well as twenty-one connection tests were performed. The connection tests consist of 50-ksi cold-formed steel framing track, different fastening configurations, and different sheathing thicknesses (1/8" and 1/2"). No.12 screw resulted in the highest peak load of all fastening configurations, while the rivet connection had the lowest peak load. In addition, failure modes were observed after conducting the connection tests including shear in fastening, screw pullout, and bearing in the sheathing. However, only the rivet and No.10 screw fastening configurations were used in the prediction analysis of the shear wall by the elastic model. Six shear wall tests were conducted on both panels (1/2"and 1/8" thickness). After doing the comparison between the experimental and the elastic model, the percentage difference for the 1/8" and the 1/2" polymer composite panels (3''along the edge and 6''along the chord stud), was very small. It was 6.2% for the 1/8" and 2.96% for the 1/2" panels. This means the analytical model can predict the shear wall peak load. However, the percentage difference was slightly higher being 7.4% for the 1/2" polymer composite panels with 6" along the perimeter with the 12" at the chord stud. After comparing the experimental values to the predicted value of shear walls, it was concluded that this model is the most appropriate analytical method for predicting the shear wall capacity framed with cold-formed steel sheathed with polymer composite panels. Many of these configurations were used in a prototype shelter that was constructed and built at the structural testing laboratory at the University of North Texas.

A prototype rigid wall relocatable shelter was designed and constructed using cold-formed steel (CFS) construction techniques including shear walls with corrugated sheathings. The design of the shelter was to be mechanically sound with adequate thermal performance and resistance to corrosion. Modeling of structural shear walls was performed using ABAQUS and verified with experimental results. At the project's conclusion, a completed full-scale prototype shelter was constructed.

In this project, the main research objective is intend to seek criteria for evaluating the capacity of BAC screw fasteners with mixed configuration of waterproof seal washer, sealer tape and different pre-drill holes to determine shear and tension strength values for the screws used in cold-formed steel connections. The thesis presents the design methods and test program conducted to investigate the behavior and strength of the screw connections in shear and tension test. Test results were compared with AISI design provisions to determine if new design equations will be developed for those screws used in BAC cooling tower applications. LRFD resistance factors and ASD safety factors were investigated to the proposed design equations.

This thesis addresses the application of hybrid cold-formed steel (CFS) - Hot-Rolled Steel (HRS) structures, as a new lateral force resisting system for light weight steel framed buildings in seismic regions. The study considers hysteretic behaviour, as well as maximum lateral load resisting capacity through comprehensive testing and advanced numerical analyses. The study identifies the advantages and disadvantages of the proposed hybrid system and provides in depth knowledge about performance characteristics of this innovative structural system, in order to facilitate the use of this system in earthquake-prone regions. The project is divided into three main parts: experimental, numerical and analytical studies. A comprehensive literature review is performed as a part of this study, in order to discover the existing gaps in the current knowledge regarding the structural performance of CFS structures and the methods for lateral performance enhancement. The literature review suggests that although CFS walls are not new, and have been used as non-structural components for many years, their application as main load-bearing structural frames is relatively new. That is, appropriate guidelines that address the seismic design of CFS structures have not yet been fully developed in the literature. In addition, the lateral design of these systems is not adequately detailed in the available standards of practice. There have been several attempts to improve the seismic performance of such structural system by different bracing or sheathing configurations. However, there is minimal background information available on hybrid systems such as hot rolled-cold formed structures. In this study, a series of CFS-HRS hybrid shear walls are constructed in order to investigate the lateral behaviour of the walls with different configurations to obtain the optimum combination of HRS and CFS. Different configurations are considered to provide the most efficient load transfer pattern from cold formed steel part of the wall to the Hot Rolled section, which is responsible for withstanding the lateral loads. The CFS part is aimed to transfer lateral loads to HRS part without any internal local failure. The ideal failure condition is the HRS yielding. Therefore, the optimum rigidity of the HRS part is of great importance to prevent any local failure happening prior to reaching the maximum lateral capacity of the HRS. For each experimental specimen, the hysteretic envelope curve is plotted, and different characteristics are evaluated. Since the failure mode of such systems is very complicated, the test results will provide the possible failure modes to be utilised for any further investigation or any optimisation analysis in numerical and analytical studies. In addition, Non-linear finite element (FE) analysis is employed using the ABAQUS software [1], in order to investigate the seismic performance of the proposed hybrid shear walls in multi-storey light steel frames. The nonlinear analysis accounts for different structural characteristics, including material non-linearity, geometric imperfection and residual stresses. The numerical models are verified based on experimental test results. The principal objective of this part of the study is aseismic optimisation of the proposed hybrid system and finding the corresponding dimensions and configurations to improve the strength and stiffness to achieve the objective. Using the hybrid wall panel system, a 4-storey building in an earthquake prone region is designed as per the relevant codes of practice. For the designed 4-storey building, the CFS part of the panel only bears the gravity loads, while a hot rolled steel collector transfers the lateral load to the HRS part acting as the main lateral load resisting system. Finally, the building is designed using different lateral load resisting systems and the results are compared with those from the proposed hybrid system in terms of cost. Furthermore, based on the real failure mode shapes obtained from test specimens, a Finite Strip Method program is developed to evaluate the elastic buckling mode shapes of a single stud with an arbitrary section detail. The code is helpful for design of CFS studs as explained in Chapters 3 and 5.

This thesis presents a research effort aimed at developing a stronger, lighter, and more economic shelter using rigid wall panels. Reported herein is insulation research, wall and roof panel design and testing, floor section modeling and strength calculations, and cost and weight calculations. Beginning stages focus on developing solid wall and roof panels using cold-formed steel corrugated sheathing and members, as well as polyurethane spray foam for insulation. This research includes calculating uniform load density, to determine the overall strength of the panel. The next stage focuses on the flexural strength of the wall and roof panels, as well as finalizing the floor design for the shelter. This includes determining maximum flexural strength required to meet the standards set by the project goal. Direct strength method determined the correct thickness of members to use based on the dimension selected for the design. All Phases incorporated different connection methods, with varied stud spacing, to determine the safest design for the new shelters. Previous research has shown that cold-formed steel corrugated sheathing performs better than thicker flat sheathing of various construction materials, with screw and spot weld connections. Full scale shear wall tests on this type of shear wall system have been conducted, and it was found that the corrugated sheathing had rigid board behavior before it failed in shear buckling in sheathing and sometimes simultaneously in screw connection failures. Another aspect of the research is on the insulation of the wall panels. Research was conducted on many different insulation options for the mobile facilities. Specifically, insulation made of lightweight material, is non-combustible, added rigidity to the structure, and has high thermal properties. Closed cell polyurethane spray foam was selected for full-scale testing in this research. Closed cell polyurethane adds extra rigidity, is lighter than common honeycomb insulation, and has a higher R-value. Several polyurethane foam companies were studied for this research, and promising products were identified. The research focuses on the impacts of the polyurethane foam to the structural performance of the wall panels. Both shear and 4-point bending tests were completed to investigate the strength and behavior of the cold-formed steel framed wall panels with polyurethane foam insulation. Comparing the cost and weight of the current shelter, and the new design is reported herein. The material studies, specimen details, and test results are reported in this thesis.

This thesis presents a research project aimed at advancing the treatment of cold-formed steel (CFS) structural reliability in roof trusses. Structural design today relies almost exclusively on component-level design, so structural safety is assured by limiting the probability of failure of individual components. Reliability of the entire system is typically not assessed, so in a worst-case scenario the system reliability may be less than the component reliability, or in a best-case scenario the system reliability may be much greater than the component reliability. A roof truss itself, is a subsystem with several possible failure modes that are being studied in this test program. These trusses are constructed of CFS members that nest with one another at the truss nodes and are connected by drilling fasteners through the mated surfaces, as well as having steel sheathing fastened to the top chords for lateral bracing. Presented in this paper is a series of full-scale static tests on single cold-formed steel roof trusses with a unique experimental setup. The test specimens were carefully monitored to address multiple failure modes: buckling of the top chord, buckling of the truss webs, and any connection failures. This research includes the experimental results, the computed system reliability of the trusses as well as their relationship between the components reliability.

A general framework to design structural systems for a system-reliability goal is proposed. Component-based structural design proceeds on a member to member basis, insuring acceptable failure probabilities for every single structural member without explicitly assessing the overall system safety, whereas structural failure consequences are related to the whole system performance (the cost of a building or a bridge destroyed by an earthquake) rather than a single beam or column failure. Engineering intuition tells us that the system is safer than each individual component due to the likelihood of load redistribution and al- ternate load paths, however such conservatism cannot be guaranteed without an explicit system-level safety check. As a result, component-based structural designs can lead to both over-conservative components and a less-than-anticipated system reliability. System performance depends on component properties as well as the load-sharing network, which can possess a wide range of behaviors varying from a dense redundant system with scope for load redistribution after failure initiates, to a weakest-link type network that fails as soon as the first member exceeds its capacity. The load-sharing network is characterized by its overall system reliability and the system-reliability sensitivity, which quantifies the change in system safety due to component reliability modifications. A general algorithm is proposed to calculate modified component reliabilities using the sensitivity vector for the load-sharing network. The modifications represent an improvement on the structural properties of more critical components (more capacity, better ductility), and provide savings on less important members which do not play a significant role. The general methodology is applied to light steel-framed buildings under seismic loads. The building is modeled with non-linear spring elements representing its subsystems. The stochastic response of this model under seismic ground motions provides load-sharing, system reliability and sensitivity information, which are used to propose target diaphragm and shear wall reliability to meet a building reliability goal. Finally, diaphragm target reliability is used to propose modified component designs using stochastic simulations on geometric and materially non-linear finite-element models including every individual component. This material is based upon work supported by the National Science Foundation under Grant Nos. 1301001 (Virginia Tech), 1301033 (University of Massachusetts, Amherst) and 1300484 (Johns Hopkins University). Any opinions, findings, and conclusions or recommendations expressed in this material are those of the author and do not necessarily re ect the views of the National Science Foundation. The author is grateful to the industry partner, the American Iron and Steel Institute, for their cooperation.

Cold-formed steel (CFS) members are extensively used in construction industry as the primary and/or secondary load-bearing structural systems. CFS products can be mass manufactured at room temperature and rapidly installed on-site. Compared to the traditional hot-rolled steel and concrete structures, CFS structures have a high capacity-to-weight ratio and present real benefits and opportunities for architects and engineers to achieve a greener structural solution. CFS products are typically formed by bending steel sheets or strips (up to 6 mm thick) using a number of rollers (roll-forming) or die blocks (brake-pressing). The current manufacturing process allows the CFS products to be shaped into any desired (infinite) cross-sectional shapes with consecutive manufacturing bends. However, most of the commonly used CFS cross-sectional shapes are mainly restricted to “Cee”, “Zee” and “Sigma”. To address the issue of local instabilities, the conventional cross-sections have been improved by the inclusion of web and/or flange stiffeners and the optimisation of their dimensions (height, width and thickness). Despite these advances in cross-sectional design, little research has been done to discover new cross-sectional shapes to achieve an optimum solution. A revolutionary innovation in the crosssectional shape of the CFS products is therefore being pushed forward in this research.

This thesis presents two major sections with the objective of introducing a new cold-formed steel (CFS) shear wall system with corrugated steel sheathings. The work shown herein includes the development of an optimal shear wall system as well as an optimal slit configuration for the CFS corrugated sheathings which result in a CFS shear wall with high ductility, high strength, high stiffness and overall high performance. The conclusion is based on the results of 36 full-scale shear wall tests performed in the structural laboratory of the University of North Texas. A variety of shear walls were the subject of this research to make further discussions and conclusions based on different sheathing materials, slit configurations, wall configurations, sheathing connection methods, wall dimensions, shear wall member thicknesses, and etc. The walls were subject to cyclic (CUREE protocol) lateral loading to study their deformations and structural performances. The optimal sit configuration for CFS shear walls with corrugated steel sheathings was found to be 12×2 in. vertical slits in 6 rows. The failure mode observed in this shear wall system was the connection failure between the sheathing and the framing members. Also, most of the shear walls tested displayed local buckling of the chord framing members located above the hold-down locations. The second section includes details of developing a Finite Element Model (FEM) in ABAQUS software to analyze the lateral response of the new shear wall systems. Different modeling techniques were used to define each element of the CFS shear wall and are reported herein. Material properties from coupon test results are applied. Connection tests are performed to define pinching paths to model fasteners with hysteretic user-defined elements. Element interactions, boundary conditions and loading applications are consistent with full scale tests. CFS members and corrugated sheathings are modeled with shell elements, sheathing-to-frame fasteners are modeled using nonlinear springs (SPRING2 elements) for monotonic models and a general user defined element (user subroutine UEL) for cyclic models. Hold-downs are defined by boundary conditions. A total of three models were developed and validated by comparing ABAQUS results to full scale test results.

The main objective of this research is to extend the “Direct strength method” for determining the web crippling strength of cold-formed steel C and Z sections subjected to End one flange loading and Interior one flange loading conditions. Direct strength method is applied for designing the columns and beams earlier. The existing specifications equation for calculating the web crippling strength of cold-formed steels designed by American Institute of Iron and Steel is very old method and it is based on the extensive experimental investigations conducted at different universities. Calculating the web crippling strength of cold-formed steels using direct strength method is a new technique. In the present research the web crippling strength of cold-formed steels were calculated using Direct Strength Method. The experimental data is collected from the tests that were conducted at different universities. The critical buckling strength of the members were calculated using Abaqus. Microsoft excel is used to generate the equations. The safety and resistance factors for the designed equations were calculated using “Load and resistance factor design” and “Allowable strength design” from North American Cold-Formed Steel Specification, 2012 edition book.

This thesis introduces an approach for modeling the monotonic and cyclic response of cold-formed steel framing screw-fastened connections in commercial finite element programs. The model proposed and verified herein lays the groundwork for seismic modeling of cold-formed steel (CFS) framing including shear walls, gravity walls, floor and roof diaphragms, and eventually whole building seismic analysis considering individual fastener behavior and CFS structural components modeled with thin-shell elements. An ABAQUS user element (UEL) is written and verified for a nonlinear hysteretic model that can simulate pinching and strength and stiffness degradation consistent with CFS screw-fastened connections. The user element is verified at the connection level, including complex cyclic deformation paths, by comparing to OpenSees connection simulation results. The connection model is employed in ABAQUS shear wall simulations of recent monotonic and cyclic experiments where each screw-fastened connection is represented as a UEL. The experimental and simulation results are consistent for shear wall load-deformation response and cyclic strength and stiffness degradation, confirming the validity of the UEL element and demonstrating that light steel framing performance can be directly studied with simulations as an alternative to experiments.

The objective of this research is to create a computationally efficient seismic analysis framework for cold-formed steel (CFS) framed-buildings supported by hysteretic nonlinear models for CFS members and screw-fastened connections. Design of CFS structures subjected to lateral seismic forces traditionally relies on the strength of subassemblies subjected to lateral loading of systems, such as strapped/sheathed shear walls and diaphragms, to provide adequate protection against collapse. Enabling performance-based seismic design of CFS buildings requires computationally efficient and accurate modeling tools that predict the nonlinear cyclic behavior of CFS buildings, the individual CFS components and connections. Such models should capture the energy dissipation and damage due to buckling and cross-sectional deformations in thin-walled CFS components subjected to cyclic loads such as those induced by earthquakes. Likewise, models for screw-fastened CFS connections should capture the energy dissipation and damage due to tilting, bearing, or screw shear when subjected to cyclic loading. In this dissertation, an analysis framework for CFS structures that captures the nonlinear cyclic behavior of critical components including axial members, flexural members, and screw fastened connections is presented. A modeling approach to simulate thin-walled behavior in CFS members is introduced where parameters were developed using results from an experimental program that investigated the cyclic behavior and energy dissipation in CFS axial members and flexural members. Energy dissipation and cyclic behavior of CFS members were characterized for members experiencing global, distortional and local buckling. Cyclic behavior and energy dissipation in thin steel plates and members was further investigated through finite element analysis in ABAQUS to provide a strategy for modeling steel columns cyclic behavior including local buckling. Model parameters were developed as generalized functions of the hysteretic energy dissipated and slenderness. The capabilities of the analysis framework are demonstrated through simulations of CFS wood sheathed shear wall cyclic responses validated with experimental results from full scale shear wall tests.

This research introduces a proposed model for predicting tilting angle and limit states of single-fastened cold-formed steel-to-steel shear connections. Predictions are validated through an experimental study considering ply configuration and a single Hex #10 -washer head fastener, centered in a 102 mm by 102 mm three boundary window. The fastener tilting angle is captured using an automated, optical non-contact measurement procedure. The results are used to identify cold-formed steel shear connection deformation as load progresses, including tilting, bearing, and combined tilting bearing at the plies and thread tension, shear and bearing fastener failure. Results shows that fastener tilting plays a kinematic affect for the connection. Fastener tilting is predicted in function of ply thickness and fastener pitch. Local ply bending deformation is reported to be the main deformation of the connection during fastener tilting. While fastener bending and shear failure occurred if the fastener does not tilt.

An analytical model for lateral deflection in cold-formed steel shear walls sheathed with steel is developed in this research. The model is based on the four factors: fastener displacement, steel sheet deformation, and hold-down deformation, which are from the effective strip concept and a complexity factor, which accounts for the additional influential factors not considered in the previous three terms. The model uses design equations based on the actual material and mechanical properties of the shear wall. Furthermore, the model accounts for aggressive and conservative designers by predicting deflection at different shear strength degrees.

Web crippling is a form of localized buckling that occurs at points of transverse concentrated loading or supports of thin-walled structural members. The theoretical computation of web crippling strength is quite complex as it involves a large number of factors such as initial imperfections, local yielding at load application and instability of web. The existing design provision in North American specification for cold-formed steel C-sections (AISI S100, 2007) to calculate the web-crippling strength is based on the experimental investigation. The objective of this research is to extend the direct strength method to the web crippling strength of cold-formed steel C-sections. ABAQUS is used as a main tool to apply finite element analysis and is used to do the elastic buckling analysis. The work was carried out on C-sections under interior two flange (ITF) loading, end two flange (ETF) loading cases. Total of 128 (58 ITF, 70 ETF) sections were analyzed. Sections with various heights (3.5 in.to 6 in.) and various lengths (21 in. to 36 in.) were considered. Data is collected from the tests conducted in laboratory and the data from the previous researches is used, to extend the direct strength method to cold formed steel sections. Proposing a new design for both the loading cases and calculation of the resistance factors under (AISI S100, 2007) standards is done.

The cold-formed steel framed shear walls with steel sheets and wood-based sheathing are both code approved lateral force resisting system in light-framed construction. In the United States, the current design approach for cold-formed steel shear walls is capacity-based and developed from full-scale tests. The available design provisions provide nominal shear strength for only limited wall configurations. This research focused on the development of analytical models of cold-formed steel framed shear walls with steel sheet and wood-based sheathing to predict the nominal shear strength of the walls at their ultimate capacity level. Effective strip model was developed to predict the nominal shear strength of cold-formed steel framed steel sheet shear walls. The proposed design approach is based on a tension field action of the sheathing, shear capacity of sheathing-to-framing fastener connections, fastener spacing, wall aspect ratio, and material properties. A total of 142 full scale test data was used to verify the proposed design method and the supporting design equations. The proposed design approach shows consistent agreement with the test results and the AISI published nominal strength values. Simplified nominal strength model was developed to predict the nominal shear strength of cold-formed steel framed wood-based panel shear walls. The nominal shear strength is determined based on the shear capacity of individual sheathing-to-framing connections, wall height, and locations of sheathing-to-framing fasteners. The proposed design approach shows a good agreement with 179 full scale shear wall test data. This analytical method requires some efforts in testing of sheathing-to-framing connections to determine their ultimate shear capacity. However, if appropriate sheathing-to-framing connection capacities are provided, the proposed design method provides designers with an analytical tool to determine the nominal strength of the shear walls without conducting full-scale tests.

Currently, ASHRAE has determined the zone method and modified zone method are appropriate calculation methods for materials with a high difference in conductivity, such as cold-formed steel (CFS) walls. Because there is currently no standard U-Factor calculation method for CFS walls, designers and code officials alike tend to resort to the zone method. However, the zone method is restricted to larger span assemblies because the zone factor coefficient is 2.0. This tends to overestimate the amount of surface area influenced by CFS. The modified zone method is restricted to C-shaped stud, clear wall assemblies with framing factors between 9 and 15%. The objective of the research is to narrow the gap of knowledge by re-examining the modified zone method in order to more accurately determine R-Values and U-Factors for CFS wall assemblies with whole wall framing factor percentages of 22% and above.

In this research, monotonic and cyclic tests on cold-formed steel shear walls sheathed with steel sheets on one side were conducted to (1) verify the published nominal shear strength for 18-mil and 27-mil steel sheets; and (2) investigate the behavior of 6-ft. wide shear walls with multiple steel sheets. In objective 1: this research confirms the discrepancy existed in the published nominal strength of 27-mil sheets discovered by the previous project and verified the published nominal strength of 18 mil sheet for the wind design in AISI S213. The project also finds disagreement on the nominal strength of 18-mil sheets for seismic design, which is 29.0% higher than the published values. The research investigated 6-ft. wide shear wall with four framing and sheathing configurations. Configuration C, which used detailing, could provide the highest shear strength, compared to Configurations A and B. Meanwhile, the shear strength and stiffness of 2-ft. wide and 4-ft. wide wall can be improved by using the seismic detailing.

In cold-formed steel (CFS) construction, bolted connections without washers for either oversized or slotted holes may significantly expedite the installation process and lower the cost. However, the North American Specification (AISI S100, 2007) for the Design of Cold-Formed Steel Structural Members requires washers to be installed in bolted connections with oversized or slotted holes. A research project (Phase 1) sponsored by American Iron and Steel Institute (AISI) was recently completed at the University of North Texas (UNT) that investigated the performance and strength of bolted CFS connections with oversized and slotted holes without using washers. The research presented in this thesis is the Phase 2 project in which the bolted CFS connections were studied in a broader respect in terms of the failure mechanism, the material thickness, and the hole configurations. Single shear and double shear connections without washers using oversized holes, oversized combined with standard or slotted holes were experimentally examined. Combined with Phase 1 results, the Phase 2 gives a comprehensive evaluation of the behavior and strength of bolted CFS connections with oversized and slotted holes without using washers. Revisions to the existing AISI North American Specification requirements for bolted connections are proposed to account for the reduction in the connection strength caused by the oversized and slotted hole configurations without washers. Specific LRFD and LSD resistance factors and ASD safety factors for different hole configurations in terms of the new proposed methods were presented.

This research investigates if the LRFD strength reduction factor for cold-formed steel compression members can be increased above its current value of Ï c = 0.85, which was established by the LRFD Cold-Formed Steel Design Manual (1991) on the basis of 264 column tests. The resistance factor in the Canadian code for cold-formed steel compression members is also evaluated. A total of 675 concentrically loaded plain and lipped C-section columns, plain and lipped Z-section columns, hat and angle columns, including members with holes, are considered in the study. The predicted strengths are calculated with the AISI-S100-07 Main Specification and the AISI Direct Strength Method. The test-to-predicted strength statistics are employed with the first order second moment reliability approach in AISI-S100-07 Chapter F as well as a higher order method to calculate the resistance factor per cross-section type, ultimate limit state, and considering partially and fully effective columns. The observed trends support a higher resistance factor for columns buckling in a distortional buckling limit state and an expansion of the current DSM prequalified limits. The results also show that DSM predicts the column capacity more accurately than the Main Specification. The test-to-predicted ratios for plain and lipped angle columns exhibit a high coefficient of variation and become more and more conservative as global slenderness increases. It is concluded that fundamental research on the mechanics of angle compression members is needed to improve existing design methods.

In recent years, load-bearing light steel framing (LSF) systems have become popular in the low to mid-rise construction market in the United States. This construction market covers a wide range of building usage, including apartment and office buildings, hotels, and schools. In the past, standard C-shaped metal studs have been the only option for designers and contractors when selecting a cross section for load bearing studs. An alternative cross section, which has primarily been used as a roof purlin in Europe and is seldom found in the U.S., is the sigma-shaped section. Recognizing the potential of this section for use within a LSF system, a research program was completed at North Carolina State University’s Constructed Facilities Laboratory (CFL) to evaluate the axial compression capacity for the proprietary stud product SigmaStud®. The experimental test program, which includes fifty-eight sigma-shaped stud tests and forty-eight comparable C-stud tests, was developed with the ultimate goal of adding the SigmaStud® to the pre-qualified column set of the relatively new Direct Strength Method (DSM) design method. Studs were tested at various lengths to force global, distortional, and local buckling failure modes. Additionally, the test program contained studs with and without web holes. Comparisons of experimental results with the AISI design methods, Effective Width (EWM) and Direct Strength (DSM), are discussed. Based on the results of this research program, the SigmaStud® section is recommended to be added to the pre-qualified member set of the DSM. Both design methods are shown to produce accurate strength predictions. Another important conclusion from this test program is that the optimized sigma-shaped stud is shown to be a much more efficient use of material than a comparable C-stud. Strength increases ranged from 30-175% for 24†studs and 45-450% for 120†studs. Web holes were shown to decrease stud capacity in most cases, although strength increases were observed in both short and long studs. Additionally, long studs are shown to be very sensitive to loading eccentricity, while short studs are not.

The use of the cold-formed steel sheet bolted connections without washers is so significant; however, the North American Specifications for the Design of Cold Formed Steel Structural Members, NASPEC, doesn't provide provisions for such connections. The bearing failure of sheet and the shear failure of sheet were considered in this study. For the sheet shear strength, it was found that the NASPEC (2007) design provisions can be used for oversized holes in both single and double shear configurations and for the double shear connections on short slotted holes. For the sheet bearing strength, a new design method was proposed to be used for low and high ductile steel sheets. The method was compared with the NASPEC and the University of Waterloo approach. Washers were still required for single shear connections on short slotted holes. Besides, connections using ASTM A325 bolts yielded higher bearing strength than connections using ASTM A307 bolts.

The research was focused on the three major structural elements of a typical cold-formed steel building - shear wall, floor joist, and column. Part 1 of the thesis explored wider options in the steel sheet sheathing for shear walls. An experimental research was conducted on 0.030 in and 0.033 in. (2:1 and 4:1 aspect ratios) and 0.027 in. (2:1 aspect ratio) steel sheet shear walls and the results provided nominal shear strengths for the American Iron and Steel Institute Lateral Design Standard. Part 2 of this thesis optimized the web hole profile for a new generation C-joist, and the web crippling strength was analyzed by finite element analysis. The results indicated an average 43% increase of web crippling strength for the new C-joist compared to the normal C-joist without web hole. To improve the structural efficiency of a cold-formed steel column, a new generation sigma (NGS) shaped column section was developed in Part 3 of this thesis. The geometry of NGS was optimized by the elastic and inelastic analysis using finite strip and finite element analysis. The results showed an average increment in axial compression strength for a single NGS section over a C-section was 117% for a 2 ft. long section and 135% for an 8 ft. long section; and for a double NGS section over a C-section was 75% for a 2 ft. long section and 103% for an 8 ft. long section.

Cold-formed steel roof truss systems that use complex stiffener patterns in existing hat shape members for both top and bottom chord elements are a growing trend in the North American steel framing industry. When designing cold-formed steel sections, a structural engineer typically tries to improve the local buckling behavior of the cold-formed steel elements. The complex hat shape has proved to limit the negative influence of local buckling, however, distortional buckling can be the controlling mode of failure in the design of chord members with intermediate unbraced lengths. The chord member may be subjected to both bending and compression because of the continuity of the top and bottom chords. These members are not typically braced between panel points in a truss. Current 2001 North American Specifications (NAS 2001) do not provide an explicit check for distortional buckling. This dissertation focuses on the behavior of complex hat shape members commonly used for both the top and bottom chord elements of a cold-formed steel truss. The results of flexural tests of complex hat shape members are described. In addition, stub column tests of nested C-sections used as web members and full scale cold-formed steel roof truss tests are reported. Numerical analyses using finite strip and finite element procedures were developed for the complex hat shape chord member in bending to compare with experimental results. Both elastic buckling and inelastic postbuckling finite element analyses were performed. A parametric study was also conducted to investigate the factors that affect the ultimate strength behavior of a particular complex hat shape. The experimental results and numerical analyses confirmed that modifications to the 2001 North American Specification are necessary to better predict the flexural strength of complex hat shape members, especially those members subjected to distortional buckling. Either finite strip or finite element analysis can be used to better predict the flexural strength of complex hat shape members. Better understanding of the flexural behavior of these complex hat shapes is necessary to obtain efficient, safe design of a truss system. The results of these analyses will be presented in the dissertation.

The current specification provisions for the prediction of lateral restraint forces in Z-purlin supported roof systems under gravity loads are in Section D3.1 of the 1996 AISI Cold-Formed Specification. The design equations contained in these provisions are empirical and based on statistical analysis. They were developed using elastic stiffness models of flat roofs and were verified by experimental testing. The provisions need refinement, because the treatment of roof slope and system effects is incorrect. Also, the current design provisions are based upon an assumed panel stiffness value, ignoring the significant difference in required restraint force that occurs when panel stiffness is varied. Therefore, a new restraint force design procedure, having a stronger reliance on engineering principles, is proposed. This new treatment of the static forces in Z-purlin roofs led to a more accurate method of addressing roof slope. Elastic stiffness models, with varying roof slope, panel stiffness, and cross-sectional properties, were used to develop the proposed procedure. The basis of the procedure is to determine the lateral restraint force required for a single purlin system and then extend this result to systems with multiple restrained purlin lines. Roof slope is incorporated into the calculation of the single purlin restraint force, which includes eccentric gravity loads and forces induced by Z-purlin asymmetry. The procedure includes a system effect factor to account for the observed nonlinear increase in restraint force with the number of restrained purlins. An adjustment factor varies the predicted restraint force depending on the shear stiffness of the roof panel. The proposed procedure applies to five bracing configurations: support, third-point, midspan, quarter point, and third-point plus support restraints.