Additive manufacturing, also known as 3D printing, has witnessed a significant surge in popularity and adoption owing to its numerous advantages, particularly its ability to provide high levels of customization. Unlike traditional manufacturing, the process involves creating a 3D object by building it layer by layer, where the material is removed or shaped based on the requirements. This innovative approach to manufacturing has found applications across diverse industries, such as automobiles, robotics, biomedicine, construction, and jewelry. One of its significant benefits is that it does not necessitate specialized tools or machinery, making it more accessible. However, despite its advantages, there are ongoing efforts to enhance additive manufacturing processes by reducing printing time, costs, and material wastage. This investigation focused on optimizing design parameters to achieve these objectives, specifically in the context of a robotic hand. The printing was done using the Aion 500 3D printer after slicing the 3D model (robotic hand) with Cube Pro software. A key strategy employed was to break down the automated hand assembly into manageable parts for printing instead of printing the entire body in one go. This approach minimized complexity and substantially reduced the need for support material during printing. The printing orientation was also optimized to reduce material wastage and the time required. By reducing printing time and material usage, the overall cost of the process was significantly decreased. The calculation considered the material and operating costs per hour multiplied by the printing time. The results of this investigation demonstrated that the optimized design orientation for the robotic arm led to a 30% reduction in printing time, an 18% reduction in material wastage during printing, and an overall cost reduction of 35%. In conclusion, this study showcases the potential for substantial improvements in additive manufacturing processes through strategic design optimization, ultimately enhancing efficiency and cost-effectiveness across various industries. [ABSTRACT FROM AUTHOR]