1. Tolerance stack-up for multi-component thermocouple circuits.
- Author
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Phillips, Richard W., Mothe, Venkata Anil Kumar, and Chockalingamaharaja, Venkatasubramanian
- Abstract
A practical thermocouple circuit typically includes multiple components between the measuring junction and readout device to facilitate installation and maintenance. For example, a circuit may include a mineral-insulated, metal-sheathed (MIMS) thermocouple probe, flexible extension cable and mating connectors. More complicated circuits may include a plurality of probes connected in electrical parallel to provide an output representing an average temperature. Each of these components contribute to the circuit output depending on the end-to-end temperature profile. Standard specifications such as ASTM E230 [1] and IEC 60584-1 [2] describe the thermocouple output and tolerances for letter designated thermocouples. These standards apply to a single cut of thermocouple material tested with reference junction at 0 °C. However, for the circuit describe above, the components are usually made from different material lots and exposed to an arbitrary thermal profile. Although the nominal output of the circuit is often aligned with the industry standard, the tolerance varies depending on the components and thermal boundary conditions. There is no recognized standard that provides guidance how to estimate the output tolerance when the circuit is comprised of multiple components. In this paper, an analysis method is presented to calculate the tolerance stack-up for a multi-component thermocouple circuit. A tolerance allocation criterion is proposed based on the thermocouple material tolerance class and temperature difference across the component. The method can be applied to circuits of varying complexity including a single thermocouple or multiple thermocouples connected in electrical parallel. The combined tolerance, along with the contributions of variance, provide insight how to improve the thermocouple circuit accuracy. The method is demonstrated using an example Type K thermocouple circuit. Experiences with thermocouple connectors and their contribution to overall system accuracy is also discussed. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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