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A feature of reverse circulation pneumatic down-the-hole (DTH) hammer drilling system is its ability to reduce the emission of respirable dust which is known to be harmful to drilling workers and equipment. The enhanced dust control performance of the drilling system requires better understanding and insight into the airflow behavior at the bottom of the borehole. To investigate the transportation and distribution of cuttings under various drilling parameters, and to evaluate the dust control performance, we conducted a series of simulations using computational fluid dynamics (CFD) multiphase modeling. Finite volume analysis was performed on a reverse circulation drill bit with an optimized structure reported in a previous study. The results show that increasing the input airflow rate can directly improve the dust control efficiency. The rising value in terms of cuttings feed concentration, rate of penetration (ROP), particle diameter, and specularity coefficient would decrease the dust control performance. Furthermore, the characteristics of the cutting distribution vary with the operating parameters and demonstrate the multiphase flow pattern in the RC-bit. This work may provide instructive insights into cutting transportation under various drilling parameters commonly considered in the drilling process and promote the development of dust suppression with efficient drilling operations.

Microscale resonators are widely used in modern technology and achieving large tunability of their resonant frequency is highly desirable. Here, a design for electro-superlubric springs, based on a restoring force between sliding solid surfaces, is predicted to have continuously tunable resonant frequencies from zero to several GHz.

It is difficult to achieve high current density and long lifetime for micro generators owing to the common friction and wear. Here the authors invent a microscale Schottky superlubric generator to tackle this issue, reporting not only high current and power densities but also long lifetime of at least 5,000 cycles.

Structural superlubricity (SSL) is a state of nearly zero friction and zero wear between two directly contacted solid surfaces. Recently, SSL was achieved in mesoscale and thus opened the SSL technology which promises great applications in Micro-electromechanical Systems (MEMS), sensors, storage technologies, etc. However, load issues in current mesoscale SSL studies are still not clear. The great challenge is to simultaneously measure both the ultralow shear forces and the much larger normal forces, although the widely used frictional force microscopes (FFM) and micro tribometers can satisfy the shear forces and normal forces requirements, respectively. Here we propose a hybrid two-axis force sensor that can well fill the blank between the capabilities of FFM and micro tribometers for the mesoscopic SSL studies. The proposed sensor can afford 1mN normal load with 10 nN lateral resolution. Moreover, the probe of the sensor is designed at the edge of the structure for the convenience of real-time optical observation. Calibrations and preliminary experiments are conducted to validate the performance of the design.

The structural superlubricity (SSL), a state of near-zero friction between two contacted solid surfaces, has been attracting rapidly increasing research interest since it was realized in microscale graphite in 2012. An obvious question concerns the implications of SSL for micro- and nanoscale devices such as actuators. The simplest actuators are based on the application of a normal load; here we show that this leads to remarkable dynamical phenomena in microscale graphite mesas. Under an increasing normal load, we observe mechanical instabilities leading to dynamical states, the first where the loaded mesa suddenly ejects a thin flake and the second characterized by peculiar oscillations, during which a flake repeatedly pops out of the mesa and retracts back. The measured ejection speeds are extraordinarily high (maximum of 294 m/s), and correspond to ultrahigh accelerations (maximum of 1.1x1010 m/s²). These observations are rationalized using a simple model, which takes into account SSL of graphite contacts and sample microstructure and considers a competition between the elastic and interfacial energies that defines the dynamical phase diagram of the system. Analyzing the observed flake ejection and oscillations, we conclude that our system exhibits a high speed in SSL, a low friction coefficient of 3.6x10-6, and a high quality factor of 1.3x107 compared with what has been reported in literature. Our experimental discoveries and theoretical findings suggest a route for development of SSL-based devices such as high-frequency oscillators with ultrahigh quality factors and optomechanical switches, where retractable or oscillating mirrors are required. [ABSTRACT FROM AUTHOR]