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The dye-sensitized solar cells microfluidically integrated with a redox flow battery (µDSSC-RFB) belong to a new emerging class of green energy sources with an inherent opportunity for energy storage. The successful engineering of microfluidically linked systems is, however, a challenging subject, as the hydrodynamics of electrolyte flow influences the electron and species transport in the system in several ways. In the article, we have analyzed the microflows hydrodynamics by means of the lattice-Boltzmann method, using the algebraic solution of the Navier-Stokes equation for a duct flow and experimentally by the micro particle image velocimetry method. Several prototypes of µDSSC were prepared and tested under different flow conditions. The efficiency of serpentine µDSSC raised from 2.8% for stationary conditions to 3.1% for electrolyte flow above 20 mL/h, while the fill factor increased about 13% and open-circuit voltage from an initial 0.715 V to 0.745 V. Although the hexagonal or circular configurations are the straightforward extensions of standard photo chambers of solar cells, those configurations are hydrodynamically less predictable and unfavorable due to large velocity gradients. The serpentine channel configuration with silver fingers would allow for the scaling of the µDSSC-RFB systems to the industrial scale without loss of performance. Furthermore, the deterioration of cell performance over time can be inhibited by the periodic sensitizer regeneration, which is the inherent advantage of µDSSC.

The aim of our research was to develop a numerical model of microflows occurring in the culture chambers (CC) of a microfluidic device of our construction for high-throughput drug screening. The incompressible fluid flow model is based on the lattice-Boltzmann equation, with an external body force term approximated by the He-Shan-Doolen scheme and the Bhatnagar-Gross-Krook approximation of the collision operator. The model accuracy was validated by the algebraic solution of the Navier–Stokes equation (NSE) for a fully developed duct flow, as well as experimentally. The mean velocity prediction error for the middle-length cross-section of CC was 1.0%, comparing to the NSE algebraic solution. The mean error of volumetric flow rate prediction was 6.1%, comparing to the experimental results. The analysis of flow hydrodynamics showed that the discrepancies from the plug-flow-like velocity profile are observed close to the inlets only, and do not influence cell cultures in the working area of CC. Within its workspace area, the biochip provides stable and homogeneous fully developed laminar flow conditions, which make the procedures of gradient generation, cell seeding, and cell-staining repeatable and uniform across CC, and weakly dependent on perturbations.

In this study, we thoroughly analyzed molecular gradient generation, its stability over time, and linearity in our high-throughput drug screening microfluidic assay (HTS). These parameters greatly affect the precision and accuracy of the device’s analytical protocol. As part of the research, we developed a mathematical model of dependence of the concentration profile on the initial concentrations of active substances in reservoirs and the number of tilts, as well as the dependence of the active substance concentration profiles in the culture chambers on the concentration profile of the reference dye in the indicator chamber. The mean concentration prediction error of the proposed equations ranged from 1.4% to 2.4% for the optimized parameters of the procedure and did not increase with the incubation time. The concentration profile linearity index, Pearson’s correlation coefficient reached −0.997 for 25 device tilts. The observed time stability of the profiles was very good. The mean difference between the concentration profile after 5 days of incubation and the baseline profile was only 7.0%. The newly created mathematical relationships became part of the new HTS biochip operating protocols, which are detailed in the article.

To study the simultaneous effect of the molecular gradient of polyphenols (curcumin, trans-resveratrol, and wogonin) and biological factors released from tumor cells on apoptosis of adjacent cells, a novel microfluidic system was designed and manufactured. The small height/volume of microfluidic culture chambers and static conditions allowed for establishing the local microenvironment and maintaining undisturbed concentration profiles of naturally secreted from cells biochemical factors. In all trials, we observe that these conditions significantly affect cell viability by stimulating cell apoptosis at lower concentrations of polyphenols than in traditional multiwell cultures. The observed difference varied between 20.4–87.8% for curcumin, 11.0–37.5% for resveratrol, and 21.7–62.2% for wogonin. At low concentrations of polyphenols, the proapoptotic substances released from adjacent cells, like protein degradation products, significantly influence cell viability. The mean increase in cell mortality was 38.3% for microfluidic cultures. Our research has also confirmed that the gradient microsystem is useful in routine laboratory tests in the same way as a multiwell plate and may be treated as its replacement in the future. We elaborated the new repetitive procedures for cell culture and tests in static gradient conditions, which may become a gold standard of new drug investigations in the future.