Search

Impact detecting and counting are fundamental functions of fuses used in hard target penetration weapons. However, detection failure caused by battery breakdown in high-g acceleration environments poses a vulnerability for such weapons. This paper introduces a novel supercapacitor that combines energy storage and high-g impact detection, called self-sensing supercapacitor. By deliberately inducing a transient soft short-circuit during shock in the supercapacitor, it is possible to detect external impact by its transient voltage drop. To realize this concept, firstly, by introducing the contact theory and force-induced percolation model, the electrode strength and roughness are found to have key impacts on the formation of soft circuits. Subsequently, to meet the needs for sensitivity and capacity, a high-density porous carbon (HDPC) that combines high mechanical strength and porosity, is selected as a suitable candidate based on the analysis results. Furthermore, a two-step curing method is proposed to prepare the high-roughness HDPC (HRHDPC) electrode and to assemble the self-sensing supercapacitor. Due to the rich specific surface of the electrodes and the high surface strength and roughness conducive to the formation of transient soft short circuits, the self-sensing supercapacitor not only possesses an excellent specific capacitance (171 F/g at 0.5 A/g) but also generates significant voltage response signals when subjected to high-g impacts ranging from 8000g to 31,000g. Finally, the self-sensing supercapacitor is applied to compose a successive high-g impact counting system and compared to traditional solutions (sensors and tantalum capacitors) in the military fuzes. The results show that the self-sensing supercapacitor-based system exhibits advantages in terms of size, power consumption, and counting accuracy. [ABSTRACT FROM AUTHOR]

The multifunctional features of pressure sensitivity and energy-absorption capability of flexible electromechanical sensors are desirable for practical applications, such as personal protection, crash mitigation, and protective packaging of sensitive elements. However, there are still challenges in developing ultrasensitive pressure sensors with high energy absorption capability. Herein, a bio-inspired flexible piezoresistive MWCNTs/PDMS composite with a multilayered architecture mimicking the ant tentacle and the pomelo peel is innovatively constructed, which can simultaneously detect physical stimuli in an extensive pressure range and absorb impact energy. The composite architecture is composed of the bottom-layer interlocked tentacle-like conical micropillars and the top-layer pomelo peel-inspired hierarchically enclosed-porous microstructure, which has successfully wrapped air inside to form a solid-gas dual phase structure with enhanced energy absorbing capability and piezoresistivity. The composite architecture was manufactured by a laser-engraving method associated with the controlled solidification process of the composite by regulating the vacuum pumping rate in the pre-curing condition. Owing to the hollow-shaped tentacle-like conical micropillars, the contact area can be dramatically increased within a subtle pressure loading, leading to superb pressure sensitivity of ∼26.1 kPa−1. Simultaneously, the hierarchically enclosed-porous structure with trapped air (gas-phase), acting as an air cushion packaging, imitating the pomelo peel provides the composite architecture with exceptional mechanical energy absorption of ∼2.74 MJ/m3 and an extensive pressure sensing range from 0.1 Pa to 60 kPa. As a result, the as-proposed composite sensor was able to detect mechanical signals such human finger tapping, wrist flexion, and pendulum hammer impact. Numerical simulations also showed that the wrapped air inside the hierarchical enclosed-porous structure improved the mechanical damping properties of the composite architecture. It is envisioned that our finding could contribute to the development of multifunctional materials to meet the growing demands for next-generation electronic systems, inspired by sophisticated architectures from nature.

Smart flexible materials with piezoresistive property are increasingly used in the field of sensors. When embedded in structures, they would allow for in situ structural health monitoring and damage assessment of impact loading, such as crash, bird strikes and ballistic impacts; however, this could not be achieved without a deep characterization of the relation between piezoresistivity and mechanical behavior. The aim of this paper is to study the potential use of the piezoresistivity effect of a conductive foam made of a flexible polyurethane matrix filled with activated carbon for integrated structural health monitoring (SHM) and low-energy impact detection. To do so, polyurethane foam filled with activated carbon, namely PUF-AC, is tested under quasi-static compressions and under a dynamic mechanical analyzer (DMA) with in situ measurements of its electrical resistance. A new relation is proposed for describing the evolution of the resistivity versus strain rate showing that a link exists between electrical sensitivity and viscoelasticity. In addition, a first demonstrative experiment of feasibility of an SHM application using piezoresistive foam embedded in a composite sandwich structure is realized by a low-energy impact (2 J) test. [ABSTRACT FROM AUTHOR]

Carbon fibre reinforced plastic (CFRP) materials are of interest for the aerospace and aviation industry to master growing economic and ecological challenges. In contrast to conventional metallic materials, they offer both higher specific material properties, such as strengths, stiffnesses, and an increased energy absorption capacity in case of impact loading scenarios. Additionally, the possibility of integrating functional elements, such as actuators and sensors, predestine CFRP for the development of more lightweight structural components. In this study, a generic composite structure is instrumented with embedded piezo ceramic sensor elements. A technology for TEmSAL is presented and applied within an autoclave manufacturing process. Aspects of the designing process, manufacturing and instrumentation as well as experimental impact sensing and self-actuation results are presented and discussed. [ABSTRACT FROM AUTHOR]

Smart flexible materials with piezoresistive property are increasingly used in the field of sensors. When embedded in structures, they would allow for in situ structural health monitoring and damage assessment of impact loading, such as crash, bird strikes and ballistic impacts; however, this could not be achieved without a deep characterization of the relation between piezoresistivity and mechanical behavior. The aim of this paper is to study the potential use of the piezoresistivity effect of a conductive foam made of a flexible polyurethane matrix filled with activated carbon for integrated structural health monitoring (SHM) and low-energy impact detection. To do so, polyurethane foam filled with activated carbon, namely PUF-AC, is tested under quasi-static compressions and under a dynamic mechanical analyzer (DMA) with in situ measurements of its electrical resistance. A new relation is proposed for describing the evolution of the resistivity versus strain rate showing that a link exists between electrical sensitivity and viscoelasticity. In addition, a first demonstrative experiment of feasibility of an SHM application using piezoresistive foam embedded in a composite sandwich structure is realized by a low-energy impact (2 J) test.

A tunable 2D rod type Si Photonic Crystal cavity based impact sensing configuration is proposed and numerically analyzed. The cavity is sandwiched by perfect electric conductor (PEC) boundaries in order to provide out-of-plane light confinement. An on-purpose air slot is introduced between the Si rods and top PEC plate moving the light confinement into the slotted region and making the cavity highly responsive to the displacement of top PEC boundary. Optomechanical coupling strength is calculated to be on the order of 300 GHz/nm. Proposed light confinement inside the slot shows similar characteristics to slot waveguiding phenomenon and offers valuable opportunities for mechanical sensing applications. For a practical approach, PEC boundaries are replaced by Gold plates and the potential of the structure as an inertial sensor is investigated with a specific focus on impact sensing applications to be used in automotive security systems. Numerical analyses indicate that the device, whose sensing area is only $106.6~\mu $ m2, has a response time of $16.6~\mu \text{s}$ asserting that the proposed sensor can sense the presence of an impact faster than several commercially available ones, in a much more compact form. [ABSTRACT FROM AUTHOR]

Materials and structures with enhanced energy-absorbing and impact perception capabilities are widely deployed for crash mitigation, protective packaging of sensitive elements, and personal impact protection. However, conventional lightweight structures with a monolithic constitutive material cannot simultaneously achieve exceptional energy-absorbing capacity and electromechanical sensitivity. Here we proposed a new class of architected ceramic-polymer composites with improved energy-absorbing capacity and piezoelectric performance. An interconnected porous lead zirconate titanate ([Pb(Zr 0.52 Ti 0.48)O 3 ], PZT) skeleton with uniformly distributed cellular-like pores in the transverse section and directionally aligned porous structure in the longitudinal section was fabricated using a facial camphene-templated freeze-casting method. Subsequently, the polymeric polydimethylsiloxane (PDMS) was impregnated into the skeleton to form the three-dimensional (3-D) interpenetrating-phase piezoelectric composite (IP3C). The as-fabricated interpenetrating architecture with each phase interconnected has endowed the proposed IP3C with an unprecedented combination of mechanical-damping (energy-absorption efficiency ∼ 7.71 MJ m−3) and electromechanical-conversion (piezoelectric constant d 33 ∼ 146 pC N−1) properties, which are 9 times and 7 times higher than the conventional counterpart 0–3 piezoelectric composite, respectively. As evidenced by numerical simulations, this remarkable enhancement is attributed to the high stress transfer efficiency within the IP3C, which is intrinsically controlled by the rationally designed interpenetrating architecture. The findings reported here demonstrate that multifunction, e.g., exceptional energy absorption and high sensitivity, can be achieved in one composite with architecture design, thereby driving forward and expanding the fundamental understanding in the area of multifunctional materials in hostile loading environments. • An interconnected porous lead zirconate titanate ([Pb(Zr 0.52 Ti 0.48)O 3 ], PZT) skeleton with uniformly distributed cellular-like pores in the transverse section and directionally aligned porous structure in the longitudinal section was fabricated using a facial camphene-templated freeze-casting method. • The as-fabricated interpenetrating architecture with each phase is interconnected has endowed the proposed IP3C with an unprecedented combination of mechanical-damping and electromechanical-conversion properties, which are 9 times and 7 times higher than the conventional counterpart 0–3 piezoelectric composite, respectively. • The findings reported here demonstrate that multifunction, e.g., exceptional energy absorption and high sensitivity, can be achieved in one composite with architecture design, thereby driving forward and expanding the fundamental understanding in the area of multifunctional materials in hostile loading environments. [ABSTRACT FROM AUTHOR]