1. Fabrication of the Cu/AgCuTi/Nb composite for superconducting radio-frequency material under extreme service conditions based on electroplating additive manufacturing
- Author
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Jianpeng Li, Xiaogan Li, Haidong Li, Shuai Wu, Ziqin Yang, Junhui Zhang, Li Wang, Yang Ye, Sansan Ao, Suet To, Guangze Jiang, Tao Liu, Lu Li, Hangxu Li, Feng Qiu, Shichun Huang, Andong Wu, Teng Tan, Zhijun Wang, Shenghu Zhang, and Yuan He
- Subjects
Cold spraying ,Electroplating ,Cu/Nb composite ,AgCuTi middle layer ,Superconducting Radio Frequency ,Materials of engineering and construction. Mechanics of materials ,TA401-492 - Abstract
The primary objective of this study is the development of Cu/Nb composite materials for Superconducting Radio-Frequency (SRF) applications under extreme service conditions characterized by a strong RF electromagnetic field, extremely low temperatures, and relatively low heat loss. A novel integrated manufacturing approach is proposed, which combines cold-sprayed AgCuTi alloy as an intermediate coating on the Nb surface and an electroplated Cu layer with a subsequent heat treatment brazing effect. This strategy aims to address the significant challenge of non-intermelting Cu and Nb while also considering effective lateral heat transfer. Mechanical property tests showed that the bond strength of Nb/AgCuTi/Cu composites exceeded 150 MPa. Low-temperature thermal transport tests indicate that the Residual Resistance Ratio (RRR) of the Cu layer surpasses 150, with a thermal conductivity at 4.2 K exceeding 1600 W/(m·K). Moreover, both the composite interface and mechanical properties of the specimens remain stable even after undergoing cyclic cold shock experiments. These findings suggest that the Nb/AgCuTi/Cu composite material developed in this study meets the technical requirements for long-term stable and high-performance operation in high-current and high-power superconducting accelerators.
- Published
- 2024
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