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Core–shell architectures provide great opportunities to improve catalytic activity, but achieving nanoparticle stability under electrochemical cycling remains challenging. Herein, core–shell nanoparticles comprising atomically thin Pt shells over earth‐abundant TaC cores are synthesized and used as highly durable electrocatalysts for the methanol oxidation reaction (MOR) and the oxygen reduction reaction (ORR) needed to drive direct methanol fuel cells (DMFCs). Characterization data show that a thin oxidic passivation layer protects the TaC core from undergoing dissolution in the fuel cell‐relevant potential range, enabling the use of partially covered Pt/TaC core–shell nanoparticles for MOR and ORR with high stability and enhanced catalytic performance. Specifically, at the anode the surface‐oxidized TaC further enhances MOR activity compared to conventional Pt nanoparticles. At the cathode, the Pt/TaC catalyst feature increases tolerance to methanol crossover. These results show unique synergistic advantages of the core–shell particles and open opportunities to tailor catalytic properties for electrocatalytic reactions. [ABSTRACT FROM AUTHOR]

Iridium oxide is the state‐of‐the‐art catalyst for electrochemical water oxidation in an acidic medium. Despite being one of the rarest elements in the Earth's crust, there is a pressing need to maximize the utilization and longevity of active iridium centers. While conventional low‐temperature synthesis can yield nanostructures with high mass‐specific activity, they are often insufficiently stable during water oxidation. Structurally ordered iridium oxide is one of the most stable electrocatalysts utilized in polymer electrolyte membrane water electrolysis that benefits from the chemically ordered structure. However, its preparation requires thermal treatment at high temperatures, which improves its durability but can also result in reduced surface area and altered particle morphology. In this study, the challenge of controlling nanoparticle size during the preparation of structurally ordered iridium oxide is successfully addressed, which typically requires high‐temperature thermal treatment. By utilizing a silica nanoreactor as a hard template, a precise control is achieved over the nanoparticle size during high‐temperature thermal treatment. This approach maintains high durability while avoiding the common problem of reduced surface area and altered particle morphology. Specifically, this study is able to synthesize iridium oxide nanoparticles at temperatures up to 800 °C, while keeping their dimensions below 10 nm. [ABSTRACT FROM AUTHOR]

The stability of nanoparticles is a major challenge in thermal and electrocatalysis. This is especially true for core‐shell nanoparticles where only a few monolayers of noble metal protect the usually non‐noble core material. In this work, we utilize the practical nobility concept to engineer stable core‐shell nanoparticles with a self‐passivating core material. Specifically, tantalum carbide as core material in combination with a 1–3 monolayer thick platinum shell exhibits exceptional stability in aqueous media. The core‐shell catalyst shows no sign of structural changes after 10,000 degradation cycles up to 1.0 VRHE. Due to the efficient passivation of tantalum carbide at the solid/liquid interface, the dissolution reduces by a factor of eight compared to bare Pt. Our findings confirm that passivating core materials are highly beneficial for the stabilization of core‐shell nanomaterials in aqueous media. They open up new ways for the rational design of cost‐efficient but stable non‐noble core – platinum shell nanoparticles where harsh, oxidizing conditions are employed. [ABSTRACT FROM AUTHOR]

Antimony doped tin oxide (ATO) supported platinum nanoparticles are considered a more stable replacement for conventional carbon supported platinum materials for the oxygen reduction reaction. However, the interplay of antimony, tin and platinum and its impact on the catalytic activity and durability has only received minor attention. This is partly due to difficulties in the preparation of morphology- and surface-area-controlled antimony-doped tin oxide materials. The presented study sheds light onto catalyst-support interaction on a fundamental level, specifically between platinum as a catalyst and ATO as a support material. By using a previously described hard-templating method, a series of morphology controlled ATO support materials for platinum nanoparticles with different antimony doping concentrations were prepared. Compositional and morphological changes before and during accelerated stress tests are monitored, and underlying principles of deactivation, dissolution and catalytic performance are elaborated. We demonstrate that mobilized antimony species and strong metal support interactions lead to Pt/Sb alloy formation as well as partially blocking of active sites. This has adverse consequences on the accessible platinum surface area, and affects negatively the catalytic performance of platinum. Operando time-resolved dissolution experiments uncover the potential boundary conditions at which antimony dissolution can be effectively suppressed and how platinum influences the dissolution behavior of the support. [ABSTRACT FROM AUTHOR]

The development of stable, cost‐efficient and active materials is one of the main challenges in catalysis. The utilization of platinum in the electroreduction of oxygen is a salient example where the development of new material combinations has led to a drastic increase in specific activity compared to bare platinum. These material classes comprise nanostructured thin films, platinum alloys, shape‐controlled nanostructures and core–shell architectures. Excessive platinum substitution, however, leads to structural and catalytic instabilities. Herein, we introduce a catalyst concept that comprises the use of an atomically thin platinum film deposited on a potential‐triggered passivating support. The model catalyst exhibits an equal specific activity with higher atom utilization compared to bulk platinum. By using potential‐triggered passivation of titanium carbide, irregularities in the Pt film heal out via the formation of insoluble oxide species at the solid/liquid interface. The adaptation of the described catalyst design to the nanoscale and to high‐surface‐area structures highlight the potential for stable, passivating catalyst systems for various electrocatalytic reactions such as the oxygen reduction reaction. [ABSTRACT FROM AUTHOR]

Transition metal carbides are used for various applications such as hard coating, heterogeneous catalysis, catalyst support material or coatings in fuel cell applications. However, little is known about the stability of their electrochemically active surface in aqueous electrolytes. Herein, the transition metal--carbon bond enthalpy is proposed as stability criterion for various transition metal carbides. The basis is an oxidation mechanism where the rate determining step is the metal--carbon bond cleavage under acidic conditions which was supported by a detailed corrosion study on hexagonal tungsten carbide. In situ flow cell measurements that were coupled to an inductively coupled plasma mass spectrometer corroborated experimentally the linear dependency of the oxidation overpotential on the transition metal--carbon bond enthalpy. The proposed model allows the estimation of the activation overpotential for electrochemical carbide oxidation resulting in a maximized stabilization for carbides in the 4th group (Ti, Zr, Hf). Together with the calculated thermodynamic oxidation potentials, TiC and VC exhibit the highest experimental oxidation potentials (0.85 VRHE). The model can be used for preselecting possible carbide materials for various electrochemical reactions. [ABSTRACT FROM AUTHOR]

A straightforward approach is presented to make thin electrode samples of non-disk shape compatible with the rotating disk electrode method, by merely attaching the sample on the rotating shroud and confining the area exposed to the electrolyte using chemically resistant, adhesive material. The performance of an as prepared rotating E-beam evaporated platinum film is compared with that of a conventional rotating platinum disk for three classical electrochemical reactions: the carbon monoxide oxidation, the hydrogen oxidation, and the oxygen reduction. Despite the unusual electrode morphology that deviates from the ideal rotating disk electrode configuration, the results and conclusions for the rotating E-beam evaporated film are equivalent to those for the classical rotating disk. Thus, this approach enables investigations underwell controlled mass transport conditions using non-conventional thin electrode samples. [ABSTRACT FROM AUTHOR]

The reduction in noble metal content for efficient oxygen evolution catalysis is a crucial aspect towards the large scale commercialisation of polymer electrolyte membrane electrolyzers. Since catalytic stability and activity are inversely related, long service lifetime still demands large amounts of low-abundant and expensive iridium. In this manuscript we elaborate on the concept of maximizing the utilisation of iridium for the oxygen evolution reaction. By combining different tin oxide based support materials with liquid atomic layer deposition of iridium oxide, new possibilities are opened up to grow thin layers of iridium oxide with tuneable noble metal amounts. In-situ, time- and potential-resolved dissolution experiments reveal how the stability of the substrate and the catalyst layer thickness directly affect the activity and stability of deposited iridium oxide. Based on our results, we elaborate on strategies how to obtain stable and active catalysts with maximized iridium utilisation for the oxygen evolution reaction and demonstrate how the activity and durability can be tailored correspondingly. Our results highlight the potential of utilizing thin noble metal films with earth abundant support materials for future catalytic applications in the energy sector. [ABSTRACT FROM AUTHOR]

A fundamental understanding of the behavior of non-noble based materials toward the hydrogen evolution reaction is crucial for the successful implementation into practical devices. Through the implementation of a highly sensitive inductively coupled plasma mass spectrometer coupled to a scanning flow cell, the activity and stability of non-noble electrocatalysts is presented. The studied catalysts comprise a range of compositions, including metal carbides (WC), sulfides (MoS2), phosphides (Ni5P4, Co2P), and their base metals (W, Ni, Mo, Co); their activity, stability, and degradation behavior was elaborated and compared to the state-of-the-art catalyst platinum. The non-noble materials are stable at HER potentials but dissolve substantially when no current is flowing. Through pre- and post-characterization of the catalysts, explanations of their stability (thermodynamics and kinetics) are discussed, challenges for the application in real devices are analyzed, and strategies for circumventing dissolution are suggested. The precise correlation of metal dissolution with applied potential/current density allows for narrowing down suitable material choices as replacement for precious group metals as for example, platinum and opens up new ways in finding cost-efficient, active, and stable new-generation electrocatalysts. [ABSTRACT FROM AUTHOR]

Keywords: electrocatalysis; fuel cells; nanostructures; oxygen reduction reaction; self-healing EN electrocatalysis fuel cells nanostructures oxygen reduction reaction self-healing 2343 2343 1 06/18/20 20200602 NES 200602 B The Cover Feature b illustrates the potential triggered stabilization of platinum thin-film/core-shell architectures during electrocatalysis. Electrocatalysis, fuel cells, nanostructures, oxygen reduction reaction, self-healing. [Extracted from the article]

A fundamental understanding of the behavior of non-noble based materials toward the hydrogen evolution reaction is crucial for the successful implementation into practical devices. Through the implementation of a highly sensitive inductively coupled plasma mass spectrometer coupled to a scanning flow cell, the activity and stability of non-noble electrocatalysts is presented. The studied catalysts comprise a range of compositions, including metal carbides (WC), sulfides (MoS 2 ), phosphides (Ni 5 P 4 , Co 2 P), and their base metals (W, Ni, Mo, Co); their activity, stability, and degradation behavior was elaborated and compared to the state-of-the-art catalyst platinum. The non-noble materials are stable at HER potentials but dissolve substantially when no current is flowing. Through pre- and post-characterization of the catalysts, explanations of their stability (thermodynamics and kinetics) are discussed, challenges for the application in real devices are analyzed, and strategies for circumventing dissolution are suggested. The precise correlation of metal dissolution with applied potential/current density allows for narrowing down suitable material choices as replacement for precious group metals as for example, platinum and opens up new ways in finding cost-efficient, active, and stable new-generation electrocatalysts., (© 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.)