1. Impact of Closed System Transfer Device (CSTD) Handling Procedure for Low-Transfer-Volume Dose Preparation of Biologic Drug Products.
- Author
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Grzincic, Elissa M., Parikh, Trusha, Hong, Carolyn, Rabiah, Noelle I., Yi, Li, and Gupta, Supriya
- Subjects
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INTERFACIAL stresses , *LEACHING - Abstract
• We carefully identified possible handling procedures for CSTDs that may impact dose accuracy when transferring small volumes during dose preparation, and systematically evaluated these different handling procedures for all steps of a complex dose preparation scheme common with first-in-human drug product configurations. • We show that the risk of underdosing and overdosing with non-ideal handling procedures depends not only on CSTD component hold-up volumes, but on drug product reconstitution volume and withdrawal/transfer volume, and that the impact can be predicted theoretically when these volumes are known. • We show that dose accuracy can be achieved in all situations using multiple syringe units (syringe adapter + syringe) and flushing of vial/bag adapters. However, clear instructions for each step are necessary, because a seemingly inconsequential difference in handling procedure can mean the difference between accurate dosing and severe under- or over-dosing. • We explore potential downsides of the identified mitigation techniques through assessment of particle and protein aggregate formation from silicone oil leaching and mechanical or interfacial stress. Many challenges have been identified for ensuring compatibility of closed system transfer devices (CSTDs) with biologic drug products. One challenge is large hold-up volumes (HUVs) of CSTD components, which can be especially problematic with early-stage biologics when low transfer volumes smaller than the nominal fill volume may be used to achieve a wide range of doses with a single drug product configuration. Here, we identified possible CSTD handling techniques during dose preparation of a drug product requiring small volume transfers during reconstitution, intermediate dilution, and dilution in an IV bag, and systematically evaluated the impact of these handling procedures on the ability to deliver an accurate dose to the next step. We show that small changes to CSTD procedures can have a major impact on dose accuracy, depending on both CSTD HUVs and drug product-specific transfer volumes. We demonstrate that it is possible to craft CSTD instructions for use to mitigate these issues, and that the dose accuracy for specific drug product/CSTD combinations can be estimated using theoretical equations. Finally, we explored potential downsides of these mitigations. Our results emphasize key factors for consideration by both drug and CSTD manufacturers when assessing compatibility and providing CSTD instructions for use with biologics requiring low transfer volumes during dose preparation. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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