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This paper proposes a flexible eddy current TMR (FEC-TMR) sensor to monitor the internal crack of metal joint structures. First, the finite element model of the FEC-TMR sensor is established to analyze the influence of the sensor's crack identification sensitivity with internal crack propagation at different depths and determine the optimal location and exciting frequency of the sensor. Then, the optimal longitudinal spacing and exciting frequency of the sensor are tested by experiment. The experimental results are consistent with the simulation results, which verify the correctness of the simulation model. Finally, the experiment is carried out for internal cracks of different depths to verify that the sensor can monitor internal cracks, and the crack identification sensitivity gradually decreases with the increase in the depth of the crack from the surface. [ABSTRACT FROM AUTHOR]

To reduce the noise generated by large mechanical equipment, a stackable and expandable acoustic metamaterial with multiple tortuous channels (SEAM–MTCs) was developed in this study. The proposed SEAM–MTCs consisted of odd panels, even panels, chambers, and a final closing plate, and these component parts could be fabricated separately and then assembled. The influencing factors, including the number of layers N, the thickness of panel t0, the size of square aperture a, and the depth of chamber T0 were investigated using acoustic finite element simulation. The sound absorption mechanism was exhibited by the distributions of the total acoustic energy density at the resonance frequencies. The number of resonance frequencies increased from 13 to 31 with the number of layers N increasing from 2 to 6, and the average sound absorption coefficients in [200 Hz, 6000 Hz] was improved from 0.5169 to 0.6160. The experimental validation of actual sound absorption coefficients in [200 Hz, 1600 Hz] showed excellent consistency with simulation data, which proved the accuracy of the finite element simulation model and the reliability of the analysis of influencing factors. The proposed SEAM–MTCs has great potential in the field of equipment noise reduction. [ABSTRACT FROM AUTHOR]

The limited occupied space and various noise spectrum requires an adjustable sound absorber with a smart structure and tunable sound absorption performance. The hexagonal acoustic metamaterial cell of the multiple parallel-connection resonators with tunable perforating rate was proposed in this research, which consisted of six triangular cavities and six trapezium cavities, and the perforation rate of each cavity was adjustable by moving the sliding block along the slideway. The optimal geometric parameters were obtained by the joint optimization of the acoustic finite element simulation and cuckoo search algorithm, and the average sound absorption coefficients in the target frequency ranges of 650–1150 Hz, 700–1200 Hz and 700–1000 Hz were up to 0.8565, 0.8615 and 0.8807, respectively. The experimental sample was fabricated by the fused filament fabrication method, and its sound absorption coefficients were further detected by impedance tube detector. The consistency between simulation data and experimental data proved the accuracy of the acoustic finite element simulation model and the effectiveness of the joint optimization method. The tunable sound absorption performance, outstanding low-frequency noise reduction property, extensible outline structure and efficient space utilization were favorable to promote its practical applications in noise reduction. [ABSTRACT FROM AUTHOR]

For the common difficulties of noise control in a low frequency region, an adjustable parallel Helmholtz acoustic metamaterial (APH-AM) was developed to gain broad sound absorption band by introducing multiple resonant chambers to enlarge the absorption bandwidth and tuning length of rear cavity for each chamber. Based on the coupling analysis of double resonators, the generation mechanism of broad sound absorption by adjusting the structural parameters was analyzed, which provided a foundation for the development of APH-AM with tunable chambers. Different from other optimization designs by theoretical modeling or finite element simulation, the adjustment of sound absorption performance for the proposed APH-AM could be directly conducted in transfer function tube measurement by changing the length of rear cavity for each chamber. According to optimization process of APH-AM, The target for all sound absorption coefficients above 0.9 was achieved in 602–1287 Hz with normal incidence and that for all sound absorption coefficients above 0.85 was obtained in 618–1482 Hz. The distributions of sound pressure for peak absorption frequency points were obtained in the finite element simulation, which could exhibit its sound absorption mechanism. Meanwhile, the sound absorption performance of the APH-AM with larger length of the aperture and that with smaller diameter of the aperture were discussed by finite element simulation, which could further show the potential of APH-AM in the low-frequency sound absorption. The proposed APH-AM could improve efficiency and accuracy in adjusting sound absorption performance purposefully, which would promote its practical application in low-frequency noise control. [ABSTRACT FROM AUTHOR]

An acoustic metamaterial absorber of parallel–connection square Helmholtz resonators is proposed in this study, and its sound absorption coefficients are optimized to reduce the noise for the given conditions in the factory. A two–dimensional equivalent simulation model is built to obtain the initial value of parameters and a three–dimensional finite element model is constructed to simulate the sound absorption performance of the metamaterial cell, which aims to improve the research efficiency. The optimal parameters of metamaterial cells are obtained through the particle swarm optimization algorithm, and its effectiveness and accuracy are validated through preparing the experimental sample using 3D printing and measuring the sound absorption coefficient by the standing wave tube detection. The consistency between the experimental data and simulation data verifies feasibility of the proposed optimization method and usefulness of the developed acoustic metamaterial absorber, and the desired sound absorption performances for given conditions are achieved. The experimental results prove that parallel–connection square Helmholtz resonators can achieve an adjustable frequency spectrum for the low frequency noise control by parameter optimization, which is propitious to promote its application in reducing the noise in the factory. [ABSTRACT FROM AUTHOR]

For large bearing capacity and low current consumption of the magnetic suspension platform, a 2-DOF electromagnetic actuator with a new structure of halbach array is proposed to improve driving force coefficients. The structure and the working principle are introduced. An accurate sub domain model of the new structure is established to accurately and rapidly calculate the magnetic field distribution for obtaining the parameters and performance of the electromagnetic actuators. The analytical model results are verified by the finite element method. The force/torque model of the magnetic suspension platform is established based on the proposed 2-DOF electromagnetic actuator. Three position-sensitive detectors and six accelerometers are applied to perceive in real time the posture and vibration acceleration of the platform, respectively. Their hardware information is introduced and measurement models are established based on the layout. Finally, the electromagnetic characteristics of the proposed actuator are investigated and compared with the conventional counterpart by finite element analysis. The results show that the average magnetic field, 0.432 T, horizontal and vertical force coefficient, 92.3 N/A and 30.95 N/A, and torque in x and z direction, 3.61 N·m and 8.49 N·m, of the proposed actuator are larger than those of the conventional one. [ABSTRACT FROM AUTHOR]

• Post-necking stress–strain relations of bolts are investigated. • Tensile fracture and thread stripping of bolts under tension are simulated. • Mechanism of thread stripping of bolts is discussed. Failure of bolts exposed to tension is generally avoided in the design of bolted connections due to the smaller deformation capacity of bolts than the connected plates. This is one of the reasons why few studies focus on the tensile failure behaviour of bolts. However, failure behaviour of bolts is essential for the advanced finite element analysis especially relevant to the deformation capacity and failure mode of bolted connections. This paper presents a numerical study on the fracture of partially threaded bolts under tension incorporating damage models, with which the failure mechanism of bolts can be better understood. The post-necking stress–strain relation is firstly calibrated to describe the behaviour of bolt threaded parts at large deformation. Then, direct tension tests on partially threaded bolts with different threaded lengths within the grip are modelled using ABAQUS with the explicit solver. Two criteria for fracture are investigated: the void growth model (VGM) and a model proposed by Bao and Wierzbicki (BW). The former is adopted to simulate the tensile fracture of bolts and the latter is used to predict the thread stripping failure. Results indicate that bolt failure modes of tensile fracture and thread stripping can be well predicted by combining the calibrated post-necking stress–strain relation and a suitable fracture criterion in the analysis. It is revealed that the large plastic strain in the threads introduced by thread rolling process is a major reason for the thread stripping failure. [ABSTRACT FROM AUTHOR]

[Display omitted] • The slop of minor-major strain relationship reveals the internal transverse constraint in a butt-welded coupon during tensile loading. • The HAZ boundary is identified by the slop of the minor-major strain relationship. • 'V' and 'monotonic' shapes of the slop distribution along the loading direction exist in the HAZ region. • The HAZ boundary identified by the slop of the minor-major strain relationship is verified by hardness and microstructure results. The coupon specimen with a transverse butt weld in the middle could be used for determining local constitutive properties of the heat-affected zone (HAZ) and the weld metal (WM) based on the digital image correlation (DIC). However, limited research is reported to demonstrate how to identify the boundary of each region in DIC results. Accordingly, it is difficult to determine the adequate gauge length for measuring the strain of each region and establishing a stress–strain curve for Finite Element Analysis (FEA) of structural problems. In this paper, a method for identifying the region's boundary is proposed based on coupon tests using three steel grades, S355, S500, and S700, corresponding to three weld matching types, match, overmatch, and undermatch, respectively. First, the hardness and the microstructure investigation were conducted to determine the region's boundary. Then, the boundary was identified based on the DIC result using the proposed method. Finally, the identified HAZ regions were verified against hardness results. Using the proposed method, the gauge length for measuring the strain of a single region, such as HAZ and WM, are determined based on the DIC results. The primary purpose is to establish the stress–strain relationship for FEA of welded joints. [ABSTRACT FROM AUTHOR]