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Ultralight ceramic foam materials with high porosity play an important role in increasingly hi‐tech areas due to the combinative merit of ceramic material and highly porous structure. So far, it remains challenging to fabricate alumina ceramic foams with extremely high porosity and high specific surface area that are comparable to aerogel materials by employing a low cost, eco‐friendly and convenient approach. For the first time, we propose the preparation of aerogel‐like ceramic foams with nanoscale cell wall and unprecedentedly high porosity using boehmite sol as both ceramic source and bubble interface stabilizer, based on sol nanoparticles stabilized foams using sodium lauryl sulfate (SDS) as modifier. The obtained ultra‐stable sol foams allow for the achievement of bulk foams with ultrathin cell wall with thickness in the range of 30‐90 nm, super‐high porosity up to 99%, and large specific surface area of 280 m2/g, which is attributed to the well‐organized assembly of nanoparticles at the liquid/air interfaces. This novel foam material demonstrates excellent adsorption ability for polar volatile organic gases (VOCs) due to its extremely high porosity and large specific surface area. Ultralgiht cellular ceramic foams composed of uniformly assembled nanoparticles with nanoscale cell wall. [ABSTRACT FROM AUTHOR]

Hierarchical structured porous ceramics have attracted tremendous research interests because of their numerous excellent properties including robust mechanical strength and large surface area. In this work, silicon carbide (SiC)‐based porous ceramics with three levels of pore hierarchy are fabricated from silicon particle‐stabilized foams and a subsequent one‐step calcination after they were embedded with coke. Three‐dimensional (3D) flexible nanofibrous network is adhered and wrapped on cell walls of porous ceramics, which is readily fine‐tuned and tailored by the temperature to provide optimized pore structure. The resultant SiC‐based porous ceramics present a density of 1.03 g/cm3 at a porosity of 72% with a large quantity of hierarchical micro‐ and macropores. This hierarchical structure leads to robust compressive strength (23.52 MPa) and large surface area (64.32 m2/g). The fabrication method is straightforward and sought‐after, providing a facile technical route for advanced hierarchical porous ceramics used in filtration and catalysis fields. [ABSTRACT FROM AUTHOR]

Abstract: A novel method for fabrication of highly porous barium strontium titanate (BST) ceramic foams based on particle‐stabilized foaming method was developed for the first time, in which propyl gallate (PG) was employed as BST particle modifier. The results showed that the stability of wet BST foams closely depends on the pH value and PG concentration, which could be explained by the adsorption behavior of PG on BST particle surface. BST ceramic foams with dense, uniform, and closed pore and defect‐free wall were obtained. The pore size and porosity can be well controlled by adjusting solid loading and sintering temperature. It was revealed that not only sintering temperature but also solid loading significantly influenced the growth of BST grain. The BST ceramic foams exhibited high porosity in the range of 81%‐95%, low dielectric constant in the range of 47‐150, and low dielectric loss below 0.0025. The BST ceramic foams with higher porosity presented a tendency of lower dielectric constant and the fitting results indicated that the natural logarithm of dielectric constant was linear correlated with porosity. [ABSTRACT FROM AUTHOR]

Compressive strength is one of the most important mechanical properties for ceramic foams but the dependence of compressive strength of highly porous ceramic foams on porosity remains unclear up to now, especially for the ceramic foams with porosity above 94%. In this paper, the relationship between compressive strength and porosity of ceramic foams with high porosity in the range of 79–98% was studied for the first time. The alumina ceramic foams and zirconia foams were prepared by particle-stabilized foaming method using sodium dodecyl sulfonate (SDS) as foaming agent. It was found that the function relation between compressive strength and porosity depended on porosity level. Specifically, compressive strength of ceramic foams fitted well with Rice Model when the porosity ranged from 79% to 94%. When the porosity increased above 95%, compressive strength of ceramic foams showed linear relation to porosity, which was probably due to the characteristic of highly porous ceramic foams with thin and lamellate cell wall. [ABSTRACT FROM AUTHOR]

Abstract In the present work, Al 2 O 3 -Si 3 N 4 porous ceramics with a cactus-like architecture were fabricated by calcining Al 2 O 3 -Si binary particle-stabilized foams in the nitrogen atmosphere. A large number of acicular Si 3 N 4 nanobelts were constructed on the surface of cell walls as a consequence of CVD process to achieve an interlaced network. Such structure was beneficial to realize a high capture efficiency of particulate matters (PM) during filtration. Resultant products having a bulk density of 0.38 g/cm3 at an apparent porosity of 86% can potentially be applied as the air filters in environment field. [ABSTRACT FROM AUTHOR]