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Plastic is a revolutionary material. However, pollution caused by plastic damages the environment, human health, and economy of different countries. It is important to find the new methods for recycling and reusing plastic materials. In this present study, plastic waste coming from high‐density polyethylene (HDPE) cups (called HDPEr in the following) are used together with virgin cork for production of composite materials. Different fractions of virgin cork with HDPEr are tested and allow to obtain successfully composite materials. The properties of HDPEr and composite are compared. The morphology of elaborated composite is studied by scanning electron microscope (SEM). The thermal properties are investigated by thermogravimetric analysis (TGA) analysis; the flammability study is performed using a cone calorimeter. Moreover, the mechanical properties of the samples stored under different conditions are studied by tensile strength experiments. The results show that the cork content has an effect on the mechanical and thermal properties. The feasibility of the composites based on cork and HDPEr wastes opens the way of reusing of these wastes. The formulation of HDPEr composites must be optimized by adding a flame retardant and a coupling agent. [ABSTRACT FROM AUTHOR]

This research studies natural rubber (NR) composite blends prepared with recycled polyethylene (PE), polyurethane waste (PU), silica (SiO2), and aluminum trihydroxide (ATH) under the proper mixing conditions using an internal mixer and a two-roll mill. The mechanical, impact, dynamic mechanical, and thermal properties, together with flammability, were investigated. NR/PU composites filled with a specific SiO2/ATH concentration resulted in excellent flame-retardant properties without using PE. Adding PE causes poor flammability, while using PU and SiO2 prevents flame extensibility of the composites. In addition, SiO2 and ATH synergistically improved both mechanical and dynamical mechanical properties. This is attributed to the reinforcement of SiO2 particles inside the matrix, whereas the ATH releases water as a flame retardant. The V-0 composites tested with UL-94 showed acceptable heat resistance, strength, and durability, making them suitable for interior and exterior applications in buildings without the lightweight requirement. [ABSTRACT FROM AUTHOR]

This study aims to increase the flame retardancy of epoxy‐based composites by using various flame retardants together with colemanite filler (CLM), which is a very mineral‐rich boron type. As a flame retardant, aluminum hydroxide (Al(OH)3) and boron‐containing compounds: borax (BRX) and natural minerals (tincal (TNC) and colemanite (CLM)), as well as barium metaborate (BaMB) synthesized by us were used. Scanning electron microscopy (SEM), x‐ray powder diffraction (XRD), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), contact angle (CA), and particle size analysis were used to characterize the composites and additives. All boron compounds increased the thermal stability of the composites. Except for the ER/CLM‐BaMB composite, other composites' surface contact angles were over 90°. In terms of both combustion and thermal properties, the best CLM‐BaMB‐Al(OH)3‐TNC ratio was determined as 15:5:15:15. The tensile strength, self‐extinguishing time, estimated and experimental Limited Oxygen Index (LOI) values for this composite were determined as 96 MPa, 65 s, 29.6%, and 25%, respectively. In addition, ANOVA was applied to determine the effect of hybrid filler type and different weight ratios on the mechanical properties of composites. [ABSTRACT FROM AUTHOR]

Natural fiber composites are not suitable for use in industries due to their flammability and low thermal resistance. Inorganic metal‐based fillers are known to enhance the flammability and thermal resistance of composites, while the thermal and fire‐retardant properties of organic fillers are not commonly known. This study evaluated the mechanical, thermal, and flammability properties of Ceiba petandra fiber (CPF)‐reinforced composites, which were added with snail powder (SP). To study the thermal resistance of the composite, a dynamic mechanical analyzer (DMA) and thermogravimetric analysis (TGA) were applied. SP Filler concentration increased the composite's tensile strength and thermal resistance. DMA test results showed the same trend as the composite's density value. The flame rate parameters of the composite, including the percentage of char yield and the limitation index oxygen (LOI), rose as the SP filler increased. However, the flame rate of the composite dropped because SP filler inhibited the movement of oxygen, combustible gas, and polyester degradation products. The addition of organic fillers in natural fiber composites promises better flammability and thermal resistance. [ABSTRACT FROM AUTHOR]

This study focuses on examining the influence of bast fibers on the flammability and thermal properties of the polylactide matrix (PLA). For this purpose, Urtica dioica and Vitis vinifera fibers were subjected to two types of modifications: mercerization in NaOH solution (M1 route) and encapsulation in an organic PLA solution (M2 route). In a further step, PLA composites containing 5, 10, and 15 wt% of unmodified and chemically treated fibers were obtained. The results of the tests show that only biocomposites containing mercerized fibers had a nearly 20% reduced flammability compared to that of PLA. Moreover, the biofiller obtained in this way belongs to the group of flame retardants that generate char residue during combustion, which was also confirmed by TGA tests. The M2 modification route allowed to achieve higher mass viscosity than the addition of unmodified and M1-modified fibers. The reason is that fibers additionally encapsulated in a polymer layer impede the mobility of the chain segments. The inferior homogenization of the M2-modified fibers in the PLA matrix translated into a longer combustion time and only a 15% reduction in flammability. [ABSTRACT FROM AUTHOR]

Biomass aerogels have attracted wide attention due to their excellent thermal insulation properties, but their low mechanical strength and high susceptibility to combustion limit their application. To address these limitations, a novel composite aerogel was prepared by combining chitosan aerogel (CS) and hydroxyapatite nanowires (HAP) via phytic acid (PA) cross‐linking and freeze‐drying. It was found that the maximum compressive strength and modulus of CS/HAP aerogel were 1.13 and 0.67 MPa, respectively. The minimum thermal conductivity of CS/HAP(0.5) composite aerogel was 0.03921 W m−1 K−1, indicating its good thermal insulating property. Moreover, the CS/HAP composite aerogel also showed excellent flame‐retardant properties. The heat release rate (HRR) and total heat release from combustion (THR) were significantly lower than those of the CS aerogel, with values of 35.2 kW m−2 and 3.7 MJ m−2, respectively, compared to 169.6 kW m−2 and 5.4 MJ m−2. The total smoke release (TSR) was also at a low level, reaches 0.4 m2 m−2. Highlights: Propose a novel chitosan aerogel composited with inorganic nano‐reinforced HAP.High mechanical strength of CS/HAP composite aerogel are illustrated.Exhibit excellent thermal insulation performance of CS/HAP aerogel.HAP and PA largely improves the flame retardancy of the chitosan aerogel. [ABSTRACT FROM AUTHOR]

Polymers are widely employed in many areas, e.g. transport, packaging, electronic devices, etcetera. Among them, acrylonitrile–butadiene–styrene (ABS) is one of the most employed polymers due to its mechanical properties, its ease to mechanize and recyclability. Nevertheless, according to the fire properties, ABS behaviour is usually worse than other polymers, therefore, they have to be upgraded with flame retardant additives. To characterize the fire behaviour of a certain material is necessary to address several typology of tests, providing relevant properties such as thermal conductivity, flammability and heat released. However, researchers may not always be able to run all tests due to the lack of apparatus or samples. Therefore, it is necessary to seek bibliographic sources. As one might expect, for a given material, the property values should be similar, regardless of who performs the test. However, sometimes slightly different results are obtained, which may be due to different causes, such as differences in test set-up and in material composition/manufacture. These differences in properties may lead researcher to doubt which data to use. This paper presents the results of different types of tests using neat ABS polymer. Additionally, these results are compared with the data from literature, discussing the similarities/differences and offering a more comprehensive characterization of ABS. The laboratory techniques included in this work are: thermogravimetric analysis, differential scanning calorimetry, laser flash analysis, smoke density, cone calorimeter, fire propagation and flammability. [ABSTRACT FROM AUTHOR]

This study focuses on examining the influence of bast fibers on the flammability and thermal properties of the polylactide matrix (PLA). For this purpose, Urtica dioica and Vitis vinifera fibers were subjected to two types of modifications: mercerization in NaOH solution (M1 route) and encapsulation in an organic PLA solution (M2 route). In a further step, PLA composites containing 5, 10, and 15 wt% of unmodified and chemically treated fibers were obtained. The results of the tests show that only biocomposites containing mercerized fibers had a nearly 20% reduced flammability compared to that of PLA. Moreover, the biofiller obtained in this way belongs to the group of flame retardants that generate char residue during combustion, which was also confirmed by TGA tests. The M2 modification route allowed to achieve higher mass viscosity than the addition of unmodified and M1-modified fibers. The reason is that fibers additionally encapsulated in a polymer layer impede the mobility of the chain segments. The inferior homogenization of the M2-modified fibers in the PLA matrix translated into a longer combustion time and only a 15% reduction in flammability.

The cellulose (Cel)-polyvinyl alcohol (PVA)-sodium alginate (SA) composite aerogels are prepared by adding PVA and SA to the Cel suspension, followed by freeze-drying. The structure and properties of Cel-PVA-SA composite aerogels are determined by FT-IR, scanning electron microscopy, thermogravimetric analysis, limiting oxygen index method and cone calorimetry. The results reveal that sodium alginate is uniformly distributed within the aerogels. The as-synthesized composite aerogels possess excellent compressive resilience properties. In addition, the addition of sodium alginate significantly reduces the flammability of cellulose. Therefore, this study provides a simple method to prepare green flame-retardant Cel-PVA composite aerogels materials, and the aerogels demonstrate excellent potential for application in construction materials. [ABSTRACT FROM AUTHOR]

Abstract In this study, walnut shell particles obtained through the grinding of walnut shells were used as a reinforcing material and pumice powder as a filler for developing epoxy-based composites characterized by reduced flammability. Thermogravimetric analysis (TGA), Differential scanning calorimetry (DSC), and Underwriters Laboratories (UL)-94 vertical tests were carried out for evaluating the effectiveness of these pumice powder treatments. Under the UL-94 vertical test, composites (S1, S2, S3, S4, S5 and S6) with 20% pumice powder (i.e., by mass content of walnut particles were not self-extinguished, and could not be classified. S7 and S8 composites (40wt% and 50%) assigned a V-2 rating, which was the least flammable composite However, the mechanical tensile tests showed that the pumice powder treated composites increased their tensile strength. The morphological analysis showed an enhancement of the interfacial adhesion of the composites achieved by pumice powder.

This study presents the preparation and flammability characteristics of polymeric composites based on the epoxy resin Epidian® 601. The triethylenetetramine (TETA) and commercial curing agents based on polyamines (IDA and PAC) were used as crosslinking compounds. Moreover, two flame retardant compounds were added to this composition, the commercial Fire Retardant (FR) and triphenyl phosphate (TP). The chemical structure of the composites and the course of curing processes were confirmed by the ATR/FT-IR (Attenuated Total Reflection–Fourier Transform Infrared) analysis. The influence of different amounts of FR or TP on the flammability and thermal resistance was discussed in detail. After the flammability test the samples were also studied to assess their thermal destruction. In addition, the composites were subjected to the swelling tests, solvent resistance, and microscopic observations. The DSC curves revealed that all materials were characterized by good thermal properties. All materials were temperature resistant up to 300 °C. Furthermore, the measurements of the hardness of the composite demonstrated that the material EP601 + TETA + 10 %FR is the hardest. The addition of FR and RP influenced the flammability of the composites increasing the thermal resistance. The ageing tests in methanol, acetone, hydrochloric acid, and potassium hydroxide were also carried out. [ABSTRACT FROM AUTHOR]

Poly(lactic acid) (PLA) is derived from crops, and has a broad application prospect in electronics and electrical, automotive industries due to its biodegradability and good physical and mechanical properties. However, PLA's flammability and serious melt dripping cannot meet the requirements of terminal products, thus limiting its application. Over the past decade, much research on flame retardant PLA has emerged. This paper reviews the development of PLA flame retardants in recent years, focusing on phosphorus‐based, phosphorus–nitrogen‐based, bio‐based, nanoparticles, intumescent flame retardants, and their combinations. Besides that, the efficiency of flame retardant and its loading on the thermal and mechanical properties of PLA is also thoroughly reviewed. Finally, the future development of flame‐retardant PLA is briefly summarized and prospected. [ABSTRACT FROM AUTHOR]

Polybutylene terephthalate (PBT) composites were prepared with 1.0 phr synthetic wollastonite nanofibers (SWN), natural wollastonite (NW) and graphene oxide (GO) to study the effect of different fillers on mechanical, thermal, tribological, and flammability properties. The properties of PBT composites are related to the size, structure, and interfacial adhesion of the fillers in PBT matrix. PBT/SWN demonstrated the highest tensile strength and Young's modulus (6% and 9% increment), followed by PBT/NW (1.3% and 7% increment) and PBT/GO (2% decrement and 4% increment). PBT/SWN gave the highest degradation temperature (409°C), followed by PBT/GO (404.7°C). The maximum enhancement in wear resistance (73%) by PBT/SWN and anti‐friction performance (26%) by PBT/GO evinced the excellent load‐bearing ability of SWN and the great lubricating effect of GO. PBT/NW had the lowest peak heat release rate, smoke, and carbon dioxide production rate. This study shows that PBT composites have great potential in different automotive applications. [ABSTRACT FROM AUTHOR]

This study investigated suspending two fire retardants in sugar-cane bagasse plies used for manufacturing natural fibre reinforced composites. Sugar-cane bagasse was alkali treated, blended with either APP (Ammonium Polyphosphate) or ATH (Aluminium Hydroxide), pressed and dried to form plies. Composites were manufactured using a light resin transfer moulding process with epoxy resin. Composites manufactured with fire retardant suspended plies were compared to composites with plies layered with equivalent amounts of fire retardants. The composites were characterised using thermogravimetric analysis (TGA) for thermal stability and char yield, isotropic hot disc method for thermal properties, and cone calorimeter for studying ignition and flammability. Plies suspended with APP had the highest char yield of 58% (in nitrogen), reducing to 26% in the composite form, with degradation driven by the epoxy matrix. The composite layered with ATH had the latest ignition times of 118 s when tested with a radiant heat flux of 35 kW/m2. The composite layered with APP displayed the lowest average heat release rate (179.7k W/m2), peak heat release rate (305.6k W/m2), and total heat released (135.5 MJ/kg). When assessing the fire growth, the composite layered with APP was again favourable. While the layering yielded more favourable results than the suspension of the same retardants, this study showed that a rudimentary process was able to suspend enough retardants to improve the behaviour of the resulting composites in a fire scenario. [ABSTRACT FROM AUTHOR]

Despite a recent sustained preoccupation for developing biobased epoxies with enhanced applicability, such products have not been widely accepted for industry because of their inferior characteristics compared to classic petroleum-based epoxy thermosets. Therefore, significant effort is being made to improve the flame retardance of the most commonly used epoxies, such as diglycidyl ether-based bisphenol A (DGEBA), bisphenol F (DGEBF), novalac epoxy, and others, while continuously avoiding the use of hazardous halogen-containing flame retardants. Herein, a phosphorus-containing bisphenol, bis(4-(((4-hydroxyphenyl)amino)(6-oxido-6H-dibenzo[c,e][1,2]oxaphosphinin-6-yl)methyl)phenyl) phenylphosphonate (BPH), was synthesized by reacting bis(4-formylphenyl)phenylphosphonate with 4-hydroxybenzaldehyde followed by the addition of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) to the resulting azomethine groups. Environmentally friendly epoxy-based polymer thermosets were prepared by using epoxy resin as polymer matrix and a mixture of BPH and 4,4′-diaminodiphenylsulfone (DDS) as hardeners. A hyperbranched phthalocyanine polymer (HPc) and BaTiO3 nanoparticles were incorporated into epoxy resin to improve the characteristics of the final products. The structure and morphology of epoxy thermosets were evaluated by infrared spectroscopy and scanning electron microscopy (SEM), while the flammability characteristics were evaluated by microscale combustion calorimetry. Thermal properties were determined by thermogravimetric analysis and differential scanning calorimetry. The surface morphology of the char residues obtained by pyrolysis was studied by SEM analysis. [ABSTRACT FROM AUTHOR]

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• Tannic acid is neither a good flame retardant nor a highly swelling material. • TA combined with CLS reduces flammability of biocomposite by 30 % compared to PLA. • Mixing of TA with CLS in melt doesn't allow for PHRR reduction of more than 20 %. The purpose of this study was to determine the quantitative and qualitative effects of the form of natural phenolic compounds (NPCs) on the decomposition of polylactide (PLA) under different measurement conditions. For this purpose, thermogravimetry analysis (TGA), differential scanning calorimetry (DSC), and pyrolysis-combustion flow calorimetry (PCFC) analyses were carried out not only on individual raw materials like calcium lignosulfonate (BX), tannic acid (TA), BX chemically modified with TA (BMT), but also on PLA/BX, PLA/TA, and PLA/BMT composites with 3, 6, and 9 wt.% of filler. Moreover, the work checked whether to obtain satisfactory results it is necessary to carry out chemical modification lasting many hours, or whether simple physical mixing of ingredients (TABX) is enough, e.g. in proportions 1:2, 2:4, 3:6. The results of these analyses showed that TA is neither a good flame retardant nor a highly swelling material, but when combined with BX physically or chemically, it can produce an interesting synergistic effect. This work proves that chemically obtained BMT hybrid material allows to reduce flammability by 30 % compared to PLA which cannot be achieved by physically mixing these components in a polymer melt. On the other hand, the addition of TABX is sufficient to achieve a good thermal stabilization effect under processing conditions. [Display omitted] [ABSTRACT FROM AUTHOR]

In this article, bamboo nonwoven fabric (BF) is introduced as reinforcement into the vinyl ester (VE) matrix for the manufacturing of BF/VE composites through Vacuum Assisted Resin Transfer Mold process. Eco-friendly (NaHCO3) and other common treatments (NaOH and Silane) are applied to BF to modify the surface chemistry, thereby improving the mechanical strength (tensile modulus 10(NHTB), 11(NCTB) and 11% (SiTB); flexural modulus 11(NHTB) and 90% (SiTB) and impact strength 23% (SiTB)) and thermal properties. Besides, the three flame retardants (FRs) (chitosan (CS), ammonium polyphosphate (APP), and zinc borate) are incorporated with various percentages (3 and 6) for the improvement of flame retardancy of the BF composites and the experiments are proceeded by Taguchi L9 orthogonal array (OA) through the layup method. The nature of pure and modified BF is analyzed using Fourier transform infrared spectroscopy, x-ray diffraction and scanning electron microscopy exhibited the removal of the constituents and formation of reactive sites, etc. The effect of treatment on the thermal and flame retardant properties is analyzed by thermogravimetric analysis, horizontal burning test, and microcalorimeter, respectively. The thermal stability, burning rate, and peak heat release rate were significantly changed than that of pure BF composites. [ABSTRACT FROM AUTHOR]

In this article, bamboo nonwoven fabric (BF) is introduced as reinforcement into the vinyl ester (VE) matrix for the manufacturing of BF/VE composites through Vacuum Assisted Resin Transfer Mold process. Eco-friendly (NaHCO3) and other common treatments (NaOH and Silane) are applied to BF to modify the surface chemistry, thereby improving the mechanical strength (tensile modulus 10(NHTB), 11(NCTB) and 11% (SiTB); flexural modulus 11(NHTB) and 90% (SiTB) and impact strength 23% (SiTB)) and thermal properties. Besides, the three flame retardants (FRs) (chitosan (CS), ammonium polyphosphate (APP) and zinc borate) are incorporated with various percentages (3 and 6) for the improvement of flame retardancy of the BF composites and the experiments are proceeded by Taguchi L9 orthogonal array (OA) through the layup method. The nature of pure and modified BF is analyzed using Fourier transform-infrared spectroscopy, x-ray diffraction and scanning electron microscopy exhibited the removal of the constituents and formation of reactive sites, etc. The effect of treatment on the thermal and flame retardant properties is analyzed by thermogravimetric analysis, horizontal burning test, and microcalorimeter, respectively. The thermal stability, burning rate, and peak heat release rate were significantly changed than that of pure BF composites. [ABSTRACT FROM AUTHOR]

Currently, the issue of natural flammability of unsaturated polyester resin (UPR) severely restrains its application. In this study, polymeric flame retardant poly methyl vinyl di (1-thio-2,6,7-trioxal-1-phosphabicyclo [2.2] octane-4-methoxy) silane (PMVDOS) with P–S–Si-based cage unit was synthesized. The UPR/PMVDOS composites were prepared by adding different ratios of PMVDOS into UPR. The flame-retardant properties and the char layer structure of UPR samples were evaluated via the limiting oxygen index (LOI), vertical burning test, cone calorimeter test, scanning electron microscopy, laser Raman spectroscopy, and X-ray photoelectron spectroscopy. The results showed that UPR/PMVDOS composites reached the UL-94 V-0 rating with the LOI value of 27.8%, and the carbon residue increased from 4.9% for pure UPR to 14.9% when the content of PMVDOS was 18 wt%. The peaks of heat release rate, total heat release, and total smoke production were comparatively reduced. The flame-retardant mechanism of PMVDOS mainly acted on the condensed phase. The surface of the matrix was covered with the polymer containing phosphorous and silicon dioxide particles, preventing the escape of flammable volatiles and isolating the exchange of oxygen and heat, thus, the degradation of the matrix could be inhibited. This research provides a solution to improve the flame retardancy of UPR. [ABSTRACT FROM AUTHOR]

Polybenzoxazine (PBa) composites based on phosphorous-containing bio-based furfurylamine type benzoxazines (D-fu) and bisphenol-A type benzoxazines (Ba) were developed for flame retardation. The structure of D-fu was analyzed by Fourier transform infrared (FTIR) spectroscopy and 1H-NMR spectroscopy. The curing temperature of Ba/D-fu mixtures was systematically studied by differential scanning calorimetry (DSC). Thermogravimetric analysis (TGA) demonstrated the excellent char formation ability of the PBa composites with the addition of phosphorous-containing D-fu. The flame retardancy of the PBa composite materials was tested by the limited oxygen index (LOI), vertical burning test (UL-94) and cone calorimeter (CONE). The LOI and UL-94 level of PBa/PD-fu-5% reached 34 and V0 rate, respectively. Notably, the incorporation of 5% D-fu into PBa led to a decrease of 21.9% at the peak of the heat-release rate and a mass-loss reduction of 8.0%. Moreover, the fire performance index increased, which demonstrated that the introduction of D-fu can diminish fire occurrence. The role of D-fu in the condensed and gas phases for the fire-resistant mechanism of the PBa matrix was supported by SEM-EDS and TGA/infrared spectrometry (TG-FTIR), respectively. Dynamic mechanical analysis (DMA) revealed that the Tg of PBa flame-retardant composites was around 230 °C. Therefore, PBa composites are promising fire-retardant polymers that can be applied as high-performance functional materials. [ABSTRACT FROM AUTHOR]

Polythiourethane (PTU) has attracted considerable attention in engineering building materials. Here, based on phosphazene nanoparticles (PZS‐1 and PZS‐2) prepared by water‐triggered and ultrasonic self‐assembly method, phosphazene/polythiourethane (PZS/PTU) composites with excellent mechanical strength, high flame retardancy and good transparency was obtained. Then, the comprehensive properties of both composites were evaluated, where PZS‐2 endowed PTU with better overall performance. Due to the good dispersibility of PZS and its strengthed interfacial interaction with PTU matrix, both PZS significantly enhanced mechanical and thermal property of PTU, where the tensile strength and glass transition temperature of PZS/PTU composites reached to 84.34 MPa and 59.94°C respectively. More importantly, compared to pure PTU, the values of peak heat release rate (HRR), total heat release rate (THR), smoke production rate (SPR), and total smoke production (TSP) of composites were decreased by 10.5%, 13.3%, 30.6% and 18.0%, respectively. The limiting oxygen index of composites was improved to 21.39% due to the catalytic carbonization of PZS, the expanded carbon layer and the incombustible gases released during combustion. Meanwhile, the PZS/PTU composite exhibited the high refractive index of 1.6580 and good transparency (not less than 85% at 500 nm). The PZS/PTU composite was promising candidates for optical flame retardant coatings and engineering building materials. [ABSTRACT FROM AUTHOR]

Wood fiber filled high density polyethylene composites (WPCs) were prepared using twin screw extruder and maleated polyethylene as a coupling agent. Bamboo fibers were initially treated with alkali (NaOH), boric acid - borax (Ba-Bx) and borax (Bx). The treated and untreated fibers were used in combination with ammonium polyphosphate (APP) to investigate their synergistic effects on thermal stability, flame retardancy and mechanical properties. Alkali pretreatment (5 % NaOH) of fibers showed significant improvement in performance of APP by increasing thermal stability in WPCs. The derivative thermogravimetric (DTG) results indicate significance of Ba-Bx in promoting char induction at lower temperatures (340 ºC) and thereby, improved the thermal stability in WPCs. Flammability decreased with addition of flame retardant additives. As compared to pure WPCs, composites containing APP 10 % / Ba-Bx 5 % exhibited maximum reduction in average heat release rate (HRR) by 69 %, peak heat release rate (PHRR) by 59 %, total heat released rate (THR) by 48 % and also increased time to ignition (TTI) by 62 %. However, no significant difference was found among the combinations i.e., APP with or without compounds towards reducing the flammability of WPCs. The strength properties also reduced significantly when boron compounds were added along with APP. In general, APP alone (15 %) is enough for imparting thermal stability and flame retardancy in WPCs.

With the aim to reduce the flammability of poly(lactic acid) (PLA), herein, Tris‐phosphaphenanthrene based phosphonate (DOT) originated from 10‐hydroxy‐9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO‐OH) and trihydroxymethyl aminomethane (Tris) was incorporated. Interestingly, DOT showed superior flame‐retardant efficiency for PLA, that was, PLA with 1 wt% DOT displayed a LOI value at 29.0%, about 49.0% increment as compared to virgin PLA, and passed a UL‐94V‐0 rating. Apart from the mentioned, cone calorimeter tests clearly demonstrated that DOT was beneficial for reducing the heat release in the whole combustion to some extent, for example, the peak heat release rate and the maximum average values of heat emission with a reduction of 15% and 17%, respectively. It was speculated that the improved flame retardance of PLA containing DOT was related to the melting droplet‐promotion effect and the vapor‐phase activity of DOT. Meanwhile, thermal stabilities of PLA/DOT were well maintained as compared to virgin PLA. Moreover, the existence of DOT promoted the crystallization of PLA owing to the nucleating effect of DOT. [ABSTRACT FROM AUTHOR]

This study focuses on the synergistic effects of hydroxide based nanoparticles namely aluminum trihydrate (ATH) and zirconium hydroxide (ZHO) on the mechanical characteristics, thermal stability, and flammability of polyester/jute composite material. Polyester/jute composites were fabricated by incorporating different concentrations of both ATH and ZHO nanoparticles (2, 3 and 4 wt%). The weight of jute fabric in all composite has been kept as 40%. The results showed a significant enhancement in tensile, flexural and impact properties of polyester/jute composite after the inclusion (3 wt%) of either type of nanoparticles. The improvement in the mechanical properties is attributed to the existence of OH interaction between ATH, ZHO, and jute fabric, which has been verified through FTIR spectroscopy. The compatibility of the nanoparticles also lead to improved interfacial bonding, which has been discussed after the scanning electron microscopy of the fractured surfaces. An increase in the thermal stability of the composites was also observed through thermogravimetric analysis. Cone calorimetry and horizontal burning tests showed significant enhancement in the fire retardancy of the developed composites due to endothermic decomposition of ATH and ZHO nanoparticles into char layer and water molecules during combustion, contributing strong resistance to heat, oxygen and flammable gases. The synergistic effect of both ATH and ZHO particles enhances mechanical, thermal, and fire retardant properties of polyester/jute composites. [ABSTRACT FROM AUTHOR]

Foamed plastics are increasingly employed due to the high demand in functional materials with reduced weight. Bead foams in general offer low weight and excellent thermal insulation properties combined with extremely high freedom in design. Though foams show increased risk of ignition and heightened heat release, literature on burning behavior is rather limited. Therefore, this study investigates density‐dependent burning behavior of commercial bead foams like expanded polypropylene (EPP) and expanded modified polyphenyleneether (E‐mPPE) by cone calorimetry. The results are compared to existing studies on the density‐dependent burning behavior of different foams, mainly expanded polystyrene and foamed polyurethane. The importance of density as a characteristic is highlighted by the linear dependence of total heat emission on density for all investigated polymers, making a prediction of thermal loads possible. The peak heat release rate of flame‐retarded EPP and E‐mPPE was found not to be dependent on density, indicating an increased homogeneity by addition of flame retardant. [ABSTRACT FROM AUTHOR]

The dodecyl sulfate intercalated CaMgAl‐hydrotalcites (layered double hydroxides [LDHs]) were successfully prepared by co‐precipitation method, and characterized by X‐ray diffraction analysis, infrared spectroscopy (Fourier transform infrared spectra [FT‐IR]), thermogravimetry (TG‐DTA), scanning electron microscope, and Brunner−Emmet−Teller (BET). The prepared LDHs were added to the intumescent flame retardant (IFR) polypropylene (PP) nanocomposites, and the limiting oxygen index method (LOI), vertical combustion method (UL‐94), cone calorimetry (CCT), and other test methods were used to study its thermal stability and combustion performance. The results showed that when the flame retardant was composed of 23 wt% IFR and 2 wt% O‐SDS‐LDHs, the LOI value of the material was increased to 31.5%, reaching the V‐0 level, and the flame retardant performance was significantly improved. The results also showed that there was a significant synergistic effect between IFR and O‐SDS‐LDHs, which could improve the thermal stability and graphitization degree of PP nanocomposites. In addition, the peak heat release rate, total heat release, and total smoke production of the PP/IFR/O‐SDS‐LDHs system were 177 kW/m2, 101 MJ/m2, and 15.4 m2, respectively, which were 82.2%, 51.0%, and 23.0% lower than those of pure PP, respectively. These improvements could be attributed to the presence of dense and continuous char layer formed by the synergistic effect. [ABSTRACT FROM AUTHOR]

Abstract Aiming to overcome poly(lactic acid) (PLA) limitations regarding flammability and high costs, a highly refractory clay (RC) was employed to produce PLA/RC composites. The composites with clay contents of 0, 2.5, 10 and 15 wt% were produced by extrusion, conformed by injection molding, and characterized by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), mechanical analysis, scanning electron microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), statistical analysis of variance (ANOVA) and flammability tests. The overall thermal stability of the materials was not affected by the incorporation of clay to the polymer matrix; improvements around 25% for Young’s modulus and slight increase in flexural and impact strength, when compared to neat PLA, were obtained; ANOVA showed the possibility of incorporating higher loads of clay, 10-15 wt%, in order to make the final material more cost effective. PLA/RC composites demonstrated self-extinguish behavior for the flame even at a lower clay content.

This paper presents research findings on the influence of alkaline deacetylation on the thermal stability and fire reaction properties of non-pathogenic Basidiomycota fungi (mycelium) grown in molasses. The relationship between deacetylation conditions, such as incubation time and NaOH concentration, and the thermal and fire reaction properties of mycelium was investigated. The degree of deacetylation was also examined for its influence on the high-temperature thermal stability of mycelium, such as char formation. The findings indicated that the high-temperature thermal stability increased as the degree of deacetylation increased due to the conversion of chitin into chitosan as well as the presence of char-promoting hydroxyl‑terminated polysaccharide moieties. The study further investigated the influence of hollow glass microspheres on the thermal properties and microscale combustion behaviour of unmodified and deacetylated mycelium. This study provides an in-depth analysis of the thermal degradation mechanisms that govern the thermal stability and char-forming ability of unmodified and deacetylated mycelium. Additionally, the link between the thermal stability and fire reaction properties of mycelium and its deacetylated derivatives was established. Finally, the effectiveness of unmodified and deacetylated mycelium mats for fireproofing flammable glass fibre-reinforced epoxy laminates exposed to a simulated moderate-intensity fire was evaluated. [Display omitted] [ABSTRACT FROM AUTHOR]

[Display omitted] • A novel phosphorus-containing tertiary amine hardener (DCM) is synthesized. • DCM endows epoxy resin with desired heat resistance and char-forming capacity. • DCM improves the mechanical stiffness, robustness and toughness of epoxy resin. • DCM imparts superior flame retardancy and smoke suppression to epoxy resin. Although current phosphorus (P)-based hardeners endowed epoxy resins (EPs) with intrinsic flame retardancy, their addition usually reduced thermal and mechanical properties. In this work, a novel phosphorus-containing tertiary amine hardener (DCM) was synthesized using diphenylphosphinic chloride and 2,4,6-tris(dimethylaminomethyl)phenol (DMP-30), and applied to fabricate high-performance EP/DCM. Introducing P-containing group reduced the reactivity of tertiary amine of DCM, but EP/DCM gelled at 100 °C within 11.3 min, showing modest-temperature curing character. EP/DCM exhibited higher glass-transition temperature (T g) and char yield than virgin EP/DMP-30. Moreover, EP/DCM featured superior mechanical properties, of which the tensile strength, elongation at break and impact strength increased by 61.2%, 72.0% and 198.5%, respectively, relative to those of EP/DMP-30. DCM endowed EP thermosets with remarkable flame retardancy and smoke suppression. The limiting oxygen index (LOI) and UL-94 rating of EP/DCM reached 35.7% and V-0, respectively, with 36.2% and 22.6% reductions in peak heat release rate (PHRR) and peak smoke production rate (PSPR) compared with those of EP/DMP-30. This work pioneers an innovative strategy for creating high-performance EPs with satisfactory heat resistance, fire safety, and mechanical properties by curing with P-containing tertiary amine hardeners. [ABSTRACT FROM AUTHOR]

• A bio-based, phosphorus-phosphorus, hyperbranched oligomer (DIT) was synthesized. • DIT enabled EP to achieve durable fire safety. • DIT significantly improved mechanical robustness and toughness of EP. • DIT well maintained high transparency and thermal resistance of EP. The manufacture of transparent, durable fire-safe, strong yet tough epoxy resins (EPs) remains a great challenge. Herein, a novel hyperbranched, P-P synergetic, bio-based flame retardant (DIT) was synthesized, which was composed by 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), bio-derived itaconic anhydride (ITA) and trihydroxymethylphosphine oxide (THPO) moieties. Adding 2 wt% DIT enabled the EP/2DIT sample to achieve a UL-94 V-0 rating and a limiting oxygen index (LOI) of 36.6%. The peak heat release rate and total smoke production of EP/4DIT sample with 4 wt% DIT were 23.8% and 19.9% lower than those of virgin EP sample. Notably, the EP/DIT sample featured durable flame retardancy because of the oligomeric structure of DIT. The high flame-retardant efficiency of DIT was mainly due to the synergism between DOPO and THPO. DIT simultaneously strengthened and toughened EP thermoset at a low addition (≤2 wt%), and 2 wt% of DIT increased the elongation at break, tensile strength, flexural strength and impact strength of EP/2DIT sample by 35.8%, 40.5%, 24.2% and 21.2%. Moreover, the glass transition temperature (T g) of EP/2DIT sample was equal to that of EP sample, and the high transparent was maintained. Hence, this work offers an all-rounded design for the creation of durable flame-retardant EPs with superior mechanical properties, thermal resistance and transparency by introducing hyperbranched, P-P, bio-based flame retardants, which shows huge potential and broad prospect. [Display omitted] [ABSTRACT FROM AUTHOR]

In this study, bamboo polymer composite (BPC) was prepared by blending of high-density polyethylene (HDPE) with boric acid - borax (Ba-Bx) pre-treated bamboo fibers as reinforcement material and by using maleic anhydride grafted polyethylene as coupling agent. BPCs were incorporated with conventional flame retardants (FRs) additives such as ammonium polyphosphate (APP) along with nano particles such as silicon dioxide (nano-SiO 2) and flame performance was investigated using cone calorimeter and limiting oxygen index analysis (LOI). The thermal behaviour of BPC was investigated under nitrogen atmosphere using thermogravimetric analyser (TGA). The maximum improvement in flammability was achieved with flame additive i.e., Ba-Bx 5%/APP15%. LOI value was found to be highest at Ba-Bx 5%/APP 13%/nano-SiO 2 2%. Mechanical properties of BPCs were analysed using flexural and tensile tests. While the flame and thermal properties of BPCs was improved significantly, the strength properties were marginally reduced due to application of FR additives. In general, APP as synergist with Ba-Bx improved thermal stability and flammability of BPCs. The effects of boron compounds (BCs) utilization as synergists with ammonium polyphosphate (APP) on the mechanical and fire retardant (FR) properties of wood polymer composites (WPCs) manufactured from wood flour, HDPE, MAPE is known through work by Kurt et al. (2012). BCs acts as synergist with APP, however, reduced mechanical properties of WPCs is an imminent result in this combination. Studies in the past have reported on reduced strength properties of wood or lignocellulosic biomass due to BCs treatment (Nagieb et al., 2011; Toker et al., 2009 etc). Further, additives with nano-scale, such as nanoclay, carbon nanotube, and nano-SiO2 are incorporated to polyethylene, polypropylene, and acrylic polymer for improving the tensile and flexural properties of the composites. Thermal stability, hardness, flame retardancy, and water resistance capacity were also found to enhance with addition of nano SiO 2. Pan et al. (2014) have investigated the synergistic effects of the combination of APP and nano-SiO2 on the flame retardant properties of WPCs, and APP/nano-SiO2 has significant improvement on heat release rate, total heat release, time to ignition, mass loss rate, and limited oxygen index. The most efficiency was appeared in APP 8%/nano-SiO2 6%. There is little or no information on synergistic effects of the combination of BCs, APP and nano-SiO2 on the flame retardancy, strength, thermal and recyclability properties of WPC. [ABSTRACT FROM AUTHOR]

In transport sectors such as aviation, automotive and railway, materials combining a high lightweight potential with high flame retardant properties are in demand. Polymeric foams are suitable materials as they are lightweight, but often have high flammability. This study focuses on the influence of different flame retardants on the burning behavior of Novolac based epoxy foams using Isophorone Diamine carbamate (B-IPDA) as dual functional curing and blowing agent. The flame retardant properties and possible modifications of these foams are systematically investigated. Multiple flame retardants, representing different flame retardant mechanisms, are used and the effects on the burning behavior as well as mechanical and thermal properties are evaluated. Ammonium polyphosphate (APP), used with a filler degree of 20 wt.% or higher, functions as the best performing flame retardant in this study. [ABSTRACT FROM AUTHOR]

This work is devoted to the influence of phosphazene modifiers with different substituents on the curing process, thermal properties and flammability of benzoxazine resin. Novel catalysts with m-toluidine substituents were introduced. The catalytic activity of studied phosphazene compounds decreased in the row: hexachlorocyclotriphosphazene (HCP) > tetra m-toluidine substituted phosphazene PN-mt (4) > hexa m-toluidine substituted phosphazene PN-mt (6) > hexaphenoxycyclotriphosphazene (HPP), where HPP is totally inactive. Two types of catalysis: basic and acid were proposed. A brief study of resulting properties of polybenzoxazines was presented. The addition of any studied modifier caused the decrease of glass transition temperature and thermal stability of polymers. The morphology of cured compositions was characterized by matrix-dispersion phase structure. All phosphazene containing polybenzoxazines demonstrated the improved flame resistance. [ABSTRACT FROM AUTHOR]

Biocomposites comprising a combination of natural fibres and bio-based polymers are good alternatives to those produced from synthetic components in terms of sustainability and environmental issues. However, it is well known that water or aqueous chemical solutions affect natural polymers/fibres more than the respective synthetic components. In this study the effects of water, salt water, acidic and alkali solutions ageing on water uptake, mechanical properties and flammability of natural fibre-reinforced polypropylene (PP) and poly(lactic acid) (PLA) composites were compared. Jute, sisal and wool fibre- reinforced PP and PLA composites were prepared using a novel, patented nonwoven technology followed by the hot press method. The prepared composites were aged in water and chemical solutions for up to 3 week periods. Water absorption, flexural properties and the thermal and flammability performances of the composites were investigated before and after ageing each process. The effect of post-ageing drying on the retention of mechanical and flammability properties has also been studied. A linear relationship between irreversible flexural modulus reduction and water adsorption/desorption was observed. The aqueous chemical solutions caused further but minor effects in terms of moisture sorption and flexural modulus changes. PLA composites were affected more than the respective PP composites, because of their hydrolytic sensitivity. From thermal analytical results, these changes in PP composites could be attributed to ageing effects on fibres, whereas in PLA composite changes related to both those of fibres present and of the polymer. Ageing however, had no adverse effect on the flammability of the composites. [ABSTRACT FROM AUTHOR]