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Based on some studies, there are many important parts of tool machines, all of which have some essential smaller-the-better-type quality characteristics. The six sigma quality index of the smaller-the-better type offers accurate measurement of the process yield and the six sigma quality level. In this paper, we first proposed a six sigma product index by integrating all evaluation indicators for products that contain several quality characteristics of the smaller-the-better type. Next, we derived the confidence interval of this six sigma product index and developed an evaluation model for product quality. When a product passes the evaluation of this model, not only can it be guaranteed that the product reaches the required quality level, but also a high rate of product yield can be ensured. In addition, we also created a product improvement testing model, which can avoid missing opportunities for improvement in the process to ensure improvement effects. This complete evaluation and improvement model is applicable to the entire machine tool industry chain. It can not only increase the product value of the machine tool industry chain but also decrease environmental pollution caused by rework or scrap, which is beneficial to companies to enhance their image of fulfilling social responsibilities. Apart from the above advantages, the model formed in this paper is based on confidence intervals, thereby reducing the chance of misjudgment resulting from sampling error. [ABSTRACT FROM AUTHOR]

Based on some studies, there are many important parts of tool machines, all of which have some essential smaller-the-better-type quality characteristics. The six sigma quality index of the smaller-the-better type offers accurate measurement of the process yield and the six sigma quality level. In this paper, we first proposed a six sigma product index by integrating all evaluation indicators for products that contain several quality characteristics of the smaller-the-better type. Next, we derived the confidence interval of this six sigma product index and developed an evaluation model for product quality. When a product passes the evaluation of this model, not only can it be guaranteed that the product reaches the required quality level, but also a high rate of product yield can be ensured. In addition, we also created a product improvement testing model, which can avoid missing opportunities for improvement in the process to ensure improvement effects. This complete evaluation and improvement model is applicable to the entire machine tool industry chain. It can not only increase the product value of the machine tool industry chain but also decrease environmental pollution caused by rework or scrap, which is beneficial to companies to enhance their image of fulfilling social responsibilities. Apart from the above advantages, the model formed in this paper is based on confidence intervals, thereby reducing the chance of misjudgment resulting from sampling error. [ABSTRACT FROM AUTHOR]

The operating performance index (OPI) was developed by Chen and Yang (J Comput Appl Math 343:737–747, 2018) from the Six Sigma process quality index. The fact that OPIs include unknown parameters means that they must be formulated using estimates based on sample data. Unfortunately, cost and effectiveness considerations in practice have led to sample size limitation and measurement uncertainty. In this study, we sought to enhance testing accuracy and overcome the uncertainties in measurement by applying confidence intervals of OPI to derive a fuzzy number and membership function for OPI. We developed a one-tailed fuzzy test method to determine whether performance reaches the required level. We also developed a two-tailed fuzzy testing method based on two OPIs to serve as a verification model for the effectiveness of improvement measures. Both fuzzy testing methods are proposed based on confidence intervals of the indices to reduce the risk of misjudgment caused by sampling errors and enhance testing accuracy. [ABSTRACT FROM AUTHOR]