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Herein, we fabricated honeycomb ceramics with different porosities and pore shapes via the layer-by-layer deposition of cordierite (2MgO·2Al 2 O 3 ·5SiO 2) particle ink, obtaining proper rheological properties using a direct-writing technology. No collapses as well as minimal cracking and bending were observed in the internal structure of the samples after calcination. We measured and compared the internal porosity and specific surface area of honeycomb ceramics with the same pore shape but different pore dimensions, as well as the same pore dimension but different pore shapes. The samples were both loaded with an γ-Al 2 O 3 washcoat and Pd-based catalyst using the same method for the catalytic combustion of toluene. The different porosity and pore shape influenced the catalytic efficiency. This study may provide some useful guidelines for fabrication of honeycomb ceramics by direct writing technology, which could be used to remove volatile organic pollutants(VOCs). [ABSTRACT FROM AUTHOR]

Transparent MgAl2 O4 spinel of flat as well as honeycomb structure was fabricated by employing thermally induced gel casting of the slurry with 56 wt% solid loading containing 0.2 wt% of methylcellulose. The green specimens were pressureless sintered to 98%-99% of theoretical density with no open porosity at an optimum temperature of 1700°C. Final densification by hot isostatic pressing of both the specimens at the optimum temperature of 1800°C and 195 MPa pressure enabled further elimination of residual porosities and full densification resulting in theoretical density of 3.58 g/cc. The design of the honeycomb was such that it exhibited a surface area to volume ratio of 0.65 cm2/cm3 and a relative density of 0.69. The hardness of the honeycomb specimens has been found to be 13 GPa, which is at par with the solid specimens processed under identical conditions. Solid specimens of around 4 mm thickness exhibited a transmission of >80% in the visible (0.4-0.8 μm) region. Specimens were also tested according to ASTM procedures and have shown a flexural strength (σf) of 195 MPa and plane-strain fracture toughness ( KIc) of 1.87 MPa·m1/2 as reported in this study. [ABSTRACT FROM AUTHOR]