1. Path planning and forming of wire multi-arc additive collaborative manufacture for marine propeller bracket
- Author
-
Yu Shengfu, He Tianying, Huang Anguo, and Yu Guozhi
- Subjects
Materials science ,Strategy and Management ,Bracket ,Path (graph theory) ,Propeller ,Process (computing) ,Effective method ,Mechanical engineering ,Motion planning ,Management Science and Operations Research ,Swing ,Pearlite ,Industrial and Manufacturing Engineering - Abstract
The propeller bracket is an essential structural component of the large ship, with large structural size, high precision and performance. Multi-arc collaborative additive manufacturing is an effective method for forming high precision and performance large-scale propeller bracket. This paper studies the high-precision and performance multi-arc collaborative additive manufacturing propeller bracket forming strategy and path planning method. In the multi-arc cooperative additive manufacturing of the bracket, the two arcs in the front are used to form the contour of the depositing layer, while the rear three arcs are used to fill the contour. Finally, the five arcs collaborated additive manufacturing bracket is formed. Based on the structural characteristics of the bracket, it is divided into four regions: the hub, support arm, cross arm and intersecting area. The hub is a rotating body of equal thickness and cross-section. The relative positions of the five arcs are fixed, and the path is calculated by adjusting the attitude angle of the device in real-time during the printing process. The intersecting area, support arm and cross arm are all curved bodies with variable thickness and cross-section. The contour torches are used to form the two sides of the contour separately, and then the filling torch is used to variable amplitude swing filling the contour. The five arcs collaborative additive manufacture propeller bracket with a length of 3.5 m is formed by the above forming strategy and path planning method. The forming accuracy of the bracket is ±0.6 mm. The microstructure is composed of pearlite and massive ferrite. The tensile strength is 774 MPa, and the yield strength is 642 MPa. The mechanical properties are higher than the castings one with the same composition, and the forming efficiency reaches 1800 cm3/h.
- Published
- 2021