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In this artcile, methane catalytic oxidation was studied over the Ni/MgAl2O4 catalysts with different weight percentages of nickel oxide synthesized by a simple solid-state mechanochemical preparat...

In the present research, magnesium aluminate spinel was prepared as catalyst support using a novel, facile, and efficient mechanochemical method. The Co-promoted catalysts with 20 wt.% of Ni were fabricated using an impregnation route and the samples were analyzed by the X-ray diffraction (XRD), N2 adsorption/desorption (BET), temperature-programmed reduction and desorption (H2-TPR and O2-TPD), and field emission scanning electron microscopy (FESEM) tests. The results confirmed that all samples have a mesoporous structure with a high specific surface area and the presence of cobalt caused complete CH4 oxidation at low temperatures, and no side reactions were observed. The results indicated that the 3%Co-20%Ni/MgAl2O4 catalyst was the optimal sample among the prepared catalysts, owing to the improvement of reduction features and oxygen mobility. The 50 and 90% of methane conversion was obtained at 530 and 600 °C, respectively. Also, the influence of calcination temperature, GHSV, and feed ratio was determined on the catalytic activity. The obtained outcomes revealed that the calcination temperature has a significant effect on the textural properties and catalytic efficiency. The sample calcined at 700 °C showed the weakest performance, which was related to the sintering of particles at high temperatures. The catalytic stability showed that the 3%Co-20%Ni/MgAl2O4 has acceptable stability during 600 min time of reaction.