In 2009, a 62-year-old woman with rheumatoid arthritis and a total hip arthroplasty (THA) on the right (uncemented Ti-6AL-7Nb stem combined with a Ti threaded cup, polyethylene inlay, and a 28-mm ceramic head; Zweymuller Alloclassic; Zimmer Orthopaedics, Warsaw, IN) implanted in 2006 presented with a left femoral neck fracture. A THA with a double-mobility acetabular system (Avantage Double-Mobility Acetabular System; Biomet, Warsaw, IN) was implanted. An uncemented titanium-niobium (Ti-6Al-7Nb) stem was used (Zweymuller Alloclassic; Zimmer) with a 12/14 mm trunnion combined with an XXL (+10.5 mm) 28-mm cobalt-chromium head with a 12/14 mm tapered bore (Biomet). The femoral head was introduced into the highly cross-linked, vitamin E-stabilized polyethylene bearing using a bearing press. An uncemented Ti HA-coated 52-mm acetabular shell was press-fitted in the socket and the large polyethylene femoral head was reduced into the metal articular surface. Postoperative recovery was uneventful, with normal wound healing. 2 years after implantation, the patient was referred to our center by her rheumatologist, since a soft tissue mass adjacent to the left THA had been diagnosed by ultrasound. A standard AP pelvic radiograph revealed adequate positioning of both hip implants without any signs of wear or osteolysis. Subsequent MARS-MRI scanning confirmed the presence of a 6 × 9 cm soft tissue mass at the posterolateral aspect of the left greater trochanter (Figure 1). There were no signs of any soft tissue reaction around the contralateral THA. Figure 1. Standard AP radiograph (panel A) and MARS-MRI scan (panel B) 2 years after implantation of the left THA with a double-mobility acetabular component. Note the adequate implant positioning and fixation (A) and a 6 × 9 cm soft tissue mass (B) at ... CRP was 68 mg/L and ESR was 53 mm/h; both were elevated, but this was possibly related to her rheumatoid arthritis. An inductively-coupled plasma mass spectrometer (ICP-MS) was used for evaluation of metal ion levels. Serum levels of chromium were below the detection level of 0.5µg/L, whereas cobalt serum levels were 5.7 µg/L. An aspirate of the hip joint was negative for bacterial or fungal growth. The patient was diagnosed as having a severe and early “adverse local tissue reaction” (ALTR) after a metal-on-polyethylene bearing THA with the taper as the potential source of the metal ion release. 2.5 years after implantation, a debulking procedure of the pseudotumor in combination with a 1-stage revision of the femoral component was performed. Perioperatively, extensive tissue necrosis and partial destruction of the abductor mechanism were found in the absence of any macroscopic signs of infection. The acetabular component was well fixed. Both the femoral trunnion and bore of the head showed signs of black debris (Figure 2). The femoral component was revised to a cemented polished straight stem (Exeter; Stryker, Allendale, NJ) with a ceramic 28-mm head (also Stryker) and a new double-mobility liner (Avantage Double-Mobility Acetabular System; Biomet). At the revision operation, 6 tissue samples were taken for bacterial culture according to our protocol. All 6 samples were negative for bacterial growth. Figure 2. A. Extensive necrosis at the greater trochanter area and destruction of the abductor mechanism. B. Debulking of large amounts of necrotic and fibrotic tissue from the periprosthetic region. C and D. Macroscopic signs of corrosion products at the bore ... The revision procedure was complicated by a deep infection that was unresponsive to lavage and prolonged antibiotic treatment. 2 months after revision, all components had to be removed, resulting in a (temporary) Girdlestone situation. The components were sent for retrieval analysis. Multiple samples of the periprosthetic tissues were processed in paraffin for routine histology. The histopathology of tissue samples revealed extensively necrotic material with only a focal cellular area of inflammatory cells containing macrophages, plasma cells, occasional foci of eosinophils, and several small perivascular lymphocytic aggregates (Figure 3). No polarizable materials or metallic debris were present in several tissue samples. The ALVAL score (Campbell et al. 2010) was 3 + 3 + 2 (= 8/10, moderate). Overall, the histological profile was consistent with an adverse immunological reaction in the absence of visible wear debris. Figure 3. A. Histological view of the soft tissue mass at the interface between the necrotic material (on the joint side) and inflammatory cells. Hematoxylin and eosin (HE), 40×. B. Enlargement of A with inflammatory cells consisting mainly of macrophages ... The profile of the ball taper was measured using a coordinate measuring machine (Legex 322; Mitotoyo, Aurora, IL). The dimensions of a perfect taper based on 6726 CMM points with a point spacing of 0.3 mm were determined using a least-squares method. The taper had an angle of 5 degrees, 47 min, and 34 s. A contour map was generated using the deviations of the CMM points from the fitting taper (Figure 4). The CMM results indicated uneven areas of contact, but the amount of material that had been removed through wear or corrosion could not be determined without knowing the initial form of the parts. However, in combination with the microanalysis described below, it appears that the small degree of texture and color changes was consistent with mild corrosion Figure 4. A. 2-dimensional graphical representation of the same profile. The outer diameter of the CMM map is the portion of the taper closest to the stem (labeled Rim) and the inner diameter of the CMM image corresponds to the inner surface (labeled Bottom). Areas ... The area of the stem trunnion that appeared discolored was examined by scanning electron microscopy (SEM) and energy-dispersive analysis of X-rays (EDAX) to identify the elements present. Organic material containing chromium and/or molybdenum consistent with corrosion products was identified within the machined grooves and in the deposited dark material outside the trunnion (Figure 5). Similar analysis performed on deparaffinized soft tissue sections failed to demonstrate any wear or corrosion products. Figure 5. Material present on the trunnion of the femoral component (panel A) was investigated by EDAX, revealing chromium (Cr), molybdenum (Mo), and oxygen (O) peaks consistent with corrosion products (panel B). The organic material within the grooves containing ...