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Surface modification of MgCl2-supported Ziegler–Natta catalysts (ZNCs) by means of organic Lewis bases, either used as precatalyst components (“internal donors”, ID) or in combination with the AlEt3 cocatalyst (“external donors”, ED), is key for achieving a high stereoselectivity in propene polymerization. In fourth-generation systems, which are the working horses of this important catalyst class, the ID is an (ortho-)­dialkyl phthalate; under polymerization conditions, this reacts with AlEt3 and must be replaced by an ED (typically an alkoxysilane) in order to obtain the desired performance. In a previous study, we investigated the molecular kinetics of the reaction between dibutyl phthalate and AlEt3 in solution by means of integrated experimental and computational protocols. A similar approach has now been applied to monitor the progress of the reaction for the complete catalyst system. Compared with solution (ΔH# ≈ 15 kcal mol–1; ΔS# ≈ −28 cal mol–1 K–1), the activation parameters in heterogeneous phase (ΔH# ≈ 10 kcal mol–1; ΔS# ≈ −49 cal mol–1 K–1) indicate that phthalate reduction is less activated, but suffers from an augmented entropic penalty. This suggests that the ID reacts with AlEt3 while still on the MgCl2 surface, rather than in the liquid phase after desorption, and that the surface is not innocent. Whether or not an alkoxysilane ED was present in the system turned out to be immaterial on reaction kinetics. High-level DFT calculations on a well-established MgCl2/dibutyphthalate model cluster reproduced the experimental data with a remarkably good agreement (ΔH# ≈ 10 kcal mol–1; ΔS# ≈ −46 cal mol–1 K–1). Experiments and calculations agree on the first ethyl transfer to the reacting ester group representing the rate-determining step, in solution as well in heterogeneous phase. In both cases, a four-membered transition state (TS) appears to be involved; in heterogeneous phase, though, the ester carbonyl is extra-activated by the interaction with a Lewis-acidic surface Mg center, rather than a second AlEt3 molecule. In our opinion, the interest of the proposed approach goes beyond the present study; indeed, further applications can be proposed for the design and engineering of novel ZNCs with tailored behaviors.

Efficient and economical plastic waste upcycling relies on the development of catalysts capable of polymer degradation. A systematic high-throughput screening of twenty-eight polymerization catalyst precursors, belonging to the catalyst families of metallocenes, ansa-metallocenes, and hemi- and post-metallocenes, in cis-1,4-polybutadiene (PB) degradation reveals, for the first time, important structure–activity correlations. The upcycling conditions involve activation of the catalysts (at 0.18 % catalyst loading) with tri-iso-butyl aluminum at 50 °C in toluene. The data indicate the ability to degrade PB is a general reactivity profile of neutral group 4 metal hydrides. A simple quantitative-structure activity relationship (QSAR) model utilizing two descriptors for the distribution of steric bulk in the active pocket and one measuring the metal ion electrophilicity reveals the degradation ability improves with increased but not overbearing steric congestion and lower electrophilicity.

Olefin polymerization using Ziegler–Natta catalysts (ZNCs) is an important industrial process. Despite this, fundamental insight into the inner working mechanisms of these catalysts remains scarce. Here, we focus on the low-γ nuclei 25Mg and 35Cl for an in-depth solid-state NMR and density functional theory (DFT) study of the catalyst’s MgCl2 support in binary adducts prepared by ball-milling. Besides the bare MgCl2 support and a MgCl2–TiCl4 adduct, samples containing donors that are part of the families of 2,2-dialkyl-1,3-dimethoxypropanes and phthalates used in fourth- and fifth-generation ZNCs are studied. DFT calculations indicate that the quadrupolar coupling parameters of the chlorines differ significantly between bulk and surface sites. As a result, the NMR visibility of the chlorine sites correlates with the particle size except for the adduct with 2,2-dimethyl-1,3-dimethoxypropane donor. The DFT calculations furthermore show that the surface sites are fairly insensitive to binding of different donor molecules, making it difficult to identify specific binding motives. The surface sites with large 35Cl NMR line widths can be observed using high radio frequency field strengths. For the 2,2-dimethyl-1,3-dimethoxypropane donor, we observe additional surface sites with intermediately high quadrupolar couplings, suggesting a different surface structure for this particular adduct compared to the other systems. For 25Mg, pronounced effects of donor binding on the quadrupole interaction parameters are observed, both computationally and experimentally. Again the adduct with the 2,2-dimethyl-1,3-dimethoxypropane donor shows a different behavior of the surface sites compared to the other adducts, which display more asymmetric coordinations of the surface Mg sites. Identifying specific binding motives by comparing 25Mg NMR results to DFT calculations also proves to be difficult, however. This is attributed to the existence of many defect structures caused by the ball-milling process. The existence of such defect structures both at the surface and in the interior of the MgCl2 particles is corroborated by NMR relaxation studies. Finally, we performed heteronuclear correlation experiments, which reveal interactions between the support and Mg–OH surface groups, but do not provide indications for donor–surface interactions.

The typical activation of a fourth generation ZieglerNatta catalyst TiCl4/MgCl2/phthalate with triethyl aluminum generates Ti3+ centers that are investigated by multi-frequency continuous wave and pulse EPR methods. Two families of isolated, molecule-like Ti3+ species have been identified. A comparison of the experimentally derived g tensors and 35,37Cl hyperfine and nuclear-quadrupole tensors with DFT-computed values suggests that the dominant EPR-active Ti3+ species is located on MgCl2(110) surfaces (or equivalent MgCl2 terminations with tetra-coordinated Mg). O2 reactivity tests show that a fraction of these Ti sites is chemically accessible, an important result in view of the search for the true catalyst active site in olefin polymerization.

Olefin polymerization using Ziegler–Natta catalysts (ZNCs) is an important industrial process. Despite this, fundamental insight into the inner working mechanisms of these catalysts remains scarce. Here, we focus on the low-γ nuclei 25Mg and 35Cl for an in-depth solid-state NMR and density functional theory (DFT) study of the catalyst’s MgCl2 support in binary adducts prepared by ball-milling. Besides the bare MgCl2 support and a MgCl2–TiCl4 adduct, samples containing donors that are part of the families of 2,2-dialkyl-1,3-dimethoxypropanes and phthalates used in fourth- and fifth-generation ZNCs are studied. DFT calculations indicate that the quadrupolar coupling parameters of the chlorines differ significantly between bulk and surface sites. As a result, the NMR visibility of the chlorine sites correlates with the particle size except for the adduct with 2,2-dimethyl-1,3-dimethoxypropane donor. The DFT calculations furthermore show that the surface sites are fairly insensitive to binding of different do...

MgCl2 is a vital component of Ziegler-Natta catalysts for olefin polymerization. Here we:synthesized anhydrous MgCl2 using different drying protocols and exploited H-1 NMR to quantify the proton content. We report on our study of neat and ball-milled MgCl2 samples by means of Mg-25 and Cl-35 solid-state NMR. DFT calculations of the quadrupole tensor aid in analysis of the spectra. The results show that, due to the morphology of the neat particles, a preferred Orientation is induced which manifests itself in unusual powder line shapes. Ball Milling reduces particle size, which subsequently leads to a small distribution of quadrupole parameters for the bulk. Surface sites, highly relevant for catalysis, are not directly observed, due to their broad lines of low intensity.

The typical activation of a fourth generation Ziegler-Natta catalyst TiCl4/MgCl2/phthalate with triethyl aluminum generates Ti(3+) centers that are investigated by multi-frequency continuous wave and pulse EPR methods. Two families of isolated, molecule-like Ti(3+) species have been identified. A comparison of the experimentally derived g tensors and (35,37)Cl hyperfine and nuclear-quadrupole tensors with DFT-computed values suggests that the dominant EPR-active Ti(3+) species is located on MgCl2(110) surfaces (or equivalent MgCl2 terminations with tetra-coordinated Mg). O2 reactivity tests show that a fraction of these Ti sites is chemically accessible, an important result in view of the search for the true catalyst active site in olefin polymerization.

Alkylation of olefin polymerization catalyst precursors with Me3Al (or MAO) is a crucial first step in the activation of many polymerization catalysts. However, structures with alkyls and/or halides bridging between aluminium atoms, are known problem cases for DFT methods. We have explored the scope of the problem and possible solutions. The performance of various DFT methods for a range of bridged dimers [H2M]2(μ-X)2 and [Me2M]2(μ-X)2 (M = Al–Tl, X = H, Me, NMe2, OMe, F, Cl) and related compounds was investigated in a systematic fashion. In the absence of reliable experimental data, highly accurate calculated dimerization and complexation energies (extrapolated to the CCSD(T,Full)/aug-cc-pVQZ level of theory: fully correlated Coupled-Cluster Theory with Single and Double and Perturbative Triple excitations) for 26 model systems relevant to Ziegler–Natta catalysis and related chemistry serve as reference. Most functionals (strongly) underestimate the dimerization energy for both electron-deficient (hydride, alkyl) and regular (halide, alkoxide, amide) bridges, and for both main-group and transition metals. To reach “chemical accuracy”, a basis set of VTZ quality (with BSSE correction) or VQZ (without BSSE correction) is recommended, in combination with the M06-2X functional, or with the TPSSTPSS functional plus Grimme's D2 correction. Subsequently, we explored alkylation of olefin polymerization catalyst precursors LTiX2 (L = bis(cyclopentadienyl), Salan or Salalen) with Me3Al to LTiMe2. Using our recommended procedure, we find that the process is exergonic for most electronegative groups X (F, Cl, OR, NR2) provided the dimerization energies of Me3Al and Me2AlX are taken into account. Moreover, alkylation is more exergonic for metallocenes, which we ascribe to the more saturated nature of the Cp2M fragment. Alkylation is predicted to be more favourable for amides and alkoxides than for the widely used chloride precursors, and failure to exploit those precursors in catalysis is likely due to kinetic issues caused by steric factors. In particular, employing metal alkoxides or amides with small alkyl groups (OMe, OEt) rather than the commonly used bulky OiPr and OtBu groups might yield catalyst precursors that can be activated more easily than chlorides.