1. Real Time Cementing Hydraulics Simulations Bring Risk Down
- Author
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Nicolas C. Flamant, Sviatoslav Pelipenko, and Simon C. Impey
- Subjects
Viscosity ,Petroleum engineering ,Hydraulics ,law ,Computation ,Slurry ,Compressibility ,Drilling ,Environmental science ,Engineering simulation ,law.invention ,Fluid density - Abstract
Proper control of downhole pressure during cementing operations is critical to maintaining well integrity, i.e. avoiding getting a well kick or fracturing the formation. Contrary to drilling operations where pressure can be monitored in real time thanks to measurement while drilling by downhole tools, no such measurements are available while cementing. Cementing operations must therefore rely on the use of simulations to estimate pressures downhole and ensure that the well integrity is not compromised. These simulations are typically performed ahead of the operations, but for critical wells it is paramount to also perform the calculations in real time to account for any deviation from the plan. We will first provide a description of the hydraulics simulator used for real time simulations. A key feature is the ability to account for fluctuations in injected fluid density, as a result of the cement slurry mixing process. This effectively results in tracking a high number of fluids with different density properties. The simulator also takes into account fluid compressibility and pressure and temperature dependent fluid viscosity, the magnitude of the effects of which we examine in application to generic field cases. Another salient feature of the simulator is its ability to determine whether fluid is lost to the formation by using flow returning from the well as an additional input. We highlight the work accomplished to achieve the performance required for real time computations and then illustrate how the simulator gets used during operation through a case study.
- Published
- 2019
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