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In the frame of the activities promoted and encouraged by the EUROfusion Power Plant Physics and Technology (PPPT) department aimed at developing the EU-DEMO fusion reactor, strong emphasis has been recently addressed to the whole Balance of Plant (BoP) which represents the set of systems devoted to convert the plasma generated thermal power into electricity and to deliver it to the grid. Among these systems, the Divertor Primary Heat Transfer Systems (PHTSs) are intended to feed coolant to the two main components of the Divertor assembly, namely the Plasma Facing Components (PFCs) and the Cassette Body (CB). Since the DEMO Divertor must withstand high heat flux loads together with a considerable neutron deposited power, very tight tolerances may be allowed to the coolant inlet conditions. Therefore, the design of reliable PHTSs is of the utmost importance towards the development of an EU-DEMO fusion reactor. Within this framework, a study has been jointly carried out by University of Palermo, Ansaldo Nucleare and CREATE to design the Ex-Vessel PHTSs of both the PFCs and the CB for a DEMO reactor equipped with a Helium Cooled Pebble Bed Breeding Blanket. The paper describes criteria and rationale followed with the aim to achieve simple PHTS designs based on the adoption of easy-to-manufacture main components avoiding too much extrapolation from the state-of-art technology. Results of preliminary thermal-hydraulic calculations carried out to size heat exchangers, pressurizers, piping and pumps are presented and critically discussed, with particular attention to those integration, safety and feasibility constraints that may deeply affect the design of such components. Finally, the evaluation of PHTS key parameters as total pumping power and coolant inventory is reported.

The European DEMOnstration power plant (DEMO) is considered to be the nearest-term fusion reactor capable of producing several hundred MWs of net electricity, operating with a closed tritium fuel-cycle (achieving the tritium self-sufficiency), and qualifing technological solutions for a fusion power plant with different breeding blanket (BB) concepts that are under investigation. The BB is a key component for the development of the DEMO plant design and, in particular, of those systems having the responsibility to remove the plasma-generated thermal power and its conversion in the electrical energy. This study deals with the preliminary thermo-mechanical design of the heat exchangers and steam generator components. The design criteria and the main design analyses were discussed to achieve a simple but robust design. The proposed preliminary thermo-mechanical designs, both for heat exchangers and for steam generators, are considered feasible.

The European DEMO conceptual design foresees four Breeding Blanket (BB) concepts that rely on different cooling and breeding technologies. As DEMO has been conceived to deliver net electricity to the grid, the choice of the blanket coolant plays a pivotal role in the reactor design having a strong influence on plant operation, safety and maintenance. Moreover, the machine pulsed operation makes the BB Primary Heat Transfer System (PHTS) the main hub of the DEMO Balance of Plant (BoP). Within this framework, a study has been carried out to design the Ex-Vessel PHTS of the Helium-Cooled Pebble Bed (HCPB) BB concept. The paper describes criteria and rationale followed with the aim to achieve a simple PHTS design based on the adoption of easy-to-manufacture main components. Results of preliminary thermal-hydraulic calculations carried out to size heat exchangers, piping and compressors are presented and critically discussed. Finally, the evaluation of PHTS key parameters as total pressure drops and total coolant inventory is reported to provide input relevant to the assessment of the impact of helium technology on the design integration and feasibility of DEMO BoP.

The water-cooled EU-DEMO Breeding Blanket (BB) is cooled by two independent circuits, the Breeder Zone (BZ) and the First Wall (FW) Primary Heat Transfer Systems (PHTS). The configuration under study foresees the presence of an Intermediate Heat Transfer System and an Energy Storage System to operate the turbine during both the pulse (2 h) and the dwell time (10 min) at almost constant load, despite the plasma power pulsation. Within the framework of the EUROfusion WPBOP research activity, a RELAP5/Mod3.3 model was developed to investigate the thermal-hydraulic behavior of the primary cooling systems during transient conditions belonging to the category of “Decrease in Coolant System Flow Rate”. The nodalization includes the BB, the PHTS circuits, the BZ Once Through Steam Generators and the FW Heat EXchangers. The model was initially used to simulate the nominal conditions with the pulse and dwell phases. Then, starting from the pulse, a Loss of Flow Accident (LOFA) was selected to preliminary evaluate the PHTS behavior with the aim of the design improvement. LOFA analyses were performed considering the complete loss of both the FW and BZ PHTS main coolant pumps (MCPs). A sensitivity was carried out to assess the impact of the MCPs flywheel on the main PHTS parameters. Transient results highlighted the appropriateness of the current design with no need for further mitigation actions.

The EU-DEMO conceptual design is being conducted among research institutions and universities from 26 countries of European Union, Switzerland and Ukraine. Its mission is to realise electricity from nuclear fusion reaction by 2050. As DEMO has been conceived to deliver net electricity to the grid, the choice of the Breeding Blanket (BB) coolant plays a pivotal role in the reactor design having a strong influence on plant operation, safety and maintenance. In particular, due to the pulsed nature of the heat source, the Primary Heat Transfer System (PHTS) becomes a very important actor of the Balance of Plant (BoP) together with the Power Conversion System (PCS). Moreover, aiming to mitigate the potential negative impact of plasma pulsing on BoP equipment, for the DEMO plant is also being investigated a “heat transfer chain” option which envisages an Intermediate Heat Transfer System (IHTS) equipped with an Energy Storage System (ESS) between PHTS and PCS. Within this framework, a preliminary study has been carried out to analyse the thermal dynamic behaviour of the IHTS system for the Helium-Cooled Pebble Bed (HCPB) BB concept during pulse/dwell transition which should be still considered as the normal operating mode of a fusion power plant. Starting from preliminary thermal-hydraulic calculations made in order to size the main BoP components, the global performances of DEMO BoP have been quantitatively assessed focusing the attention on the attitude of the whole IHTS to smooth the sudden power variations which come from the plasma. The paper describes criteria and rationale followed to develop a numerical model which manages to simulate simple transient scenarios of DEMO BoP. Results of numerical simulations are presented and critically discussed in order to point out the main issues that DEMO BoP has to overcome to achieve a viable electricity power output.