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Today the print quality of digital printing techniques has improved and is considered satisfactory and competitive to analogue techniques for certain graphic products. Satisfactory print quality mostly depends on the interaction of ink and printing substrate where ink penetration has an important role. Namely, the ink penetration affects the parameters that describe the print quality together with visual appearance of print density and mottling. Therefore, it is important to select an adequate printing substrate for each printing technique. Awareness of environmental problems related to the shortage of wood raw materials has led to an increase in the use of recycled printing paper and in particular the implementation of new alternative sources of cellulose fibres instead of virgin wood fibres in the papermaking process. In this research the emphasis is precisely on defining the influence of ink penetration into laboratory papers made of triticale pulp on the final print quality. The laboratory printing papers were obtained by mixing triticale pulp with pulp from recycled fibres in three different portions. Papers were thereafter printed by ultraviolet (UV) inkjet printer and the ink penetration within laboratory papers with and without straw pulp was analysed using two methods of ink penetration analysis (microscopic/spectroscopic). The influence of ink penetration on the final print quality was observed and analysed based on several quality parameters (optical ink density, mottling and colorimetric values). These results confirmed that triticale pulp in laboratory papers provides equal print quality compared to laboratory papers made only from pulp from recycled fibres.

Cellulose based nanomaterials have the great potential to be applied to paper as bulk additive or coating material to improve overall final properties, especially in secondary fiber. In the present work, the effect of applying different kinds of cellulose nanofibrils (CNF) to papers obtained from recycled fibers using size press on physical, mechanical and barrier properties was investigated and compared with the sole use of starch as coating material. The coating process of CNF was carried out by the addition of size press grade starch to coating suspension. As a cellulose source, wheat straw was evaluated and CNF was obtained through oxidative and enzymatic pretreatments. Results indicate that starch/CNF suspension improves the overall paper properties. As a result of the deposition of coating suspension contains of 4 % wt. periodate-oxidized CNF onto paper surface, tensile and burst indices of papersheets increased as 52.2 % and 194.4 %. Significant decreases were observed in air permeability as 69.8 %. Compression tests also have been conducted to evaluate papersheets end-use properties. In comparison to the other pretreated CNF, due to is lower viscosity, applying periodate-oxidized CNF as size press significantly increased the mechanical properties of the papers fabricated from the recycled pulps. TUBITAK-TEYDEBTurkiye Bilimsel ve Teknolojik Arastirma Kurumu (TUBITAK) [1505]; Scientific and Technological Research Council of Turkey, Technology and Innovation Funding Programs Directorate [1505, 5180044] This work was supported by TUBITAK-TEYDEB 1505 (The Scientific and Technological Research Council of Turkey, Technology and Innovation Funding Programs Directorate 1505), Project No. 5180044. WOS:000703585400013 2-s2.0-85108063350

This study optimizes a novel surfactant-assisted green liquor dregs (GLD) pretreatment of paper mill sludge (PMS), both of which are wastes from the kraft pulping industry, using a combined Response Surface Methodology (RSM) design. Optimized conditions give a maximal reducing sugar release of 16.38 g/L. A substantial reduction in heavy metals aluminum, chromium, cobalt, arsenic, lead, and copper after pretreatment illustrates the enhancement of substrate digestibility by reducing toxic elements. Separate hydrolysis and fermentation (SHF) and simultaneous saccharification and fermentation (SSF) for hydrogen production are assessed. SSF produced a hydrogen yield of 3.72 mL/g, displaying a 36.26% increase from pretreated PMS compared to SHF. These findings provide insights into possible methods of reducing process duration, energy input, and costs incurred with waste disposal within the paper industry. Furthermore, improved hydrogen yield using an SSF process demonstrates the potential beneficiation of pulp and paper GLD and PMS wastes.

Lean manufacturing (LM) is established as a best practice to improve the performance of manufacturing industries. Not all the manufacturing industries realize the benefits of LM practices specifically continuous process industries. The present research work is intended to study the advantages of implementing LM practices in an ethical paper industry which is a continuous production industry. Presently, the industry suffers with the problems such as lack of productivity, raw material wastes, underutilized resources, and lack of standard practices in the production. Gemba technique is adapted to record the information related to the present manufacturing environment. Based on the current state analysis, the feasible lean tools are selected and implemented such as 5S, Kaizen, and Total Productive Maintenance (TPM). The improvements have been noted as reduced tool change over time, reduced material wastes, effective utilization of resources and provide safety guidelines to workers and operations. The implications of these improvements increased the productivity also.

The sorption properties of organomineral composite sorbents have been investigated by ICP-MS method. The diatomite of the Jradzor deposit and bentonite of the Sarigyuh deposit (Armenia) were used as inorganic constituents. Diatomite serves as a structure-forming component and provides mass transfer due to its high porosity (V = 2.0 cm3/g) and large pore sizes (150–200 nm). Bentonite is responsible for the functionality of the sorbents. The organic component is also responsible for the functionality of the obtained sorbents. Paper pretreated with acids (nitric and phosphoric) was used as an organic component. A synthetic solution containing cations of heavy metals was used as an object of study. The experiments were carried out in static mode on a Jar-Test device.

An approach of green in situ synthesis single-step method was applied to produce antibacterial paper. The objective was to investigate the effect of precursor addition on the formation of zinc oxide particles using an in situ single-step method. Zinc chloride concentrations of 0.1, 0.3, 0.5, and 0.7 M were prepared and added into a solution of algae extract and bamboo pulp. The prepared pulps were tested and made into handsheets using a papermaking machine based on TAPPI T205 (2006). Morphological observation of treated papers was conducted using a field emission scanning electron microscope (FESEM). An average of 400 to 570 nm zinc oxide spherical-shaped particle was observed on the fibers of paper. The percentage of element composition of the treated paper were 15.08% to 34.08% of zinc and 17.45% to 32.59% of oxygen captured via scanning electron microscopy with energy dispersive X-ray (SEM-EDX) analysis. The crystallinity test was performed using X-ray dispersion (XRD). A higher percentage of precursors exhibited a more amorphous structure. A measurement of more than 30% increment of inhibition zone was obtained from 10.00 to 25.00 mm against S. aureus, S. choleraesuis, and E. coli. Precursors addition of more than 0.3 M would have the most potential to enhance the growth of zinc oxide via in situ preparation, hence providing better antibacterial properties of the prepared papers.

Environmental and health concerns are driving food packaging to reduce the use of poly- or perfluorinated compounds and petroleum-based polymers. Here, we successfully obtained good oil-proof paper by combining cellulose nanofibril (CNF) film with filter paper through film transfer. The process was not only facile but also did not require chemical reagents other than water. To achieve the kit number 12, the basis weight of the CNF film was 2.1 g/m2, which was much less than the amount required for coating. The calendering process further reduced the pores thus improving the oil resistance of the film transfer paper. At a calendering pressure of 20 N/mm, only 1.4 g/m2 of the CNF film was required for kit number 12. This study provides a new way for the application of CNF in the field of oil resistance.

More than 50 billion disposable paper cups used for cold and hot beverages are sold within the United States each year. Most of the cups are coated with a thin layer of plastic — low density polyethylene (LDPE) — to prevent leaking and staining. While the paper in these cups is both recyclable and compostable, the LDPE coating is neither. In recycling a paper cup, the paper is separated from the plastic lining. The paper is sent to be recycled and the plastic lining is typically sent to landfill. In an industrial composting environment, the paper and lining can be composted together if the lining is made from compostable materials. Coating paper cups with a compostable performance material uniquely allows for used cups to be processed by either recycling or composting, thus creating multiple pathways for these products to flow through a circular economy. A segment of the paper converting industry frequently uses an extrusion grade of polylactic acid (PLA) for zero-waste venues and for municipalities with ordinances for local composting and food service items. The results among these early adopters reveal process inefficiencies that elevate manufacturing costs while increasing scrap and generally lowering output when using PLA for extrusion coating. NatureWorks and Sung An Machinery (SAM) North America researched the extrusion coating process utilizing the incumbent polymer (LDPE) and PLA. The trademarked Ingeo 1102 is a new, compostable, and bio-based PLA grade that is specifically designed for the extrusion coating process. The research team identified the optimum process parameters for new, dedicated PLA extrusion coating lines. The team also identified changes to existing LDPE extrusion lines that processors can make today to improve output. The key finding is that LDPE and PLA are significantly different polymers and that processing them on the same equipment without modification of systems and/or setpoints can be the root cause of inefficiencies. These polymers each have unique processing requirements with inverse responses. Fine tuning existing systems may improve over-all output for the biopolymer without capital investment, and this study showed an increase in line speed of 130% by making these adjustments. However, the researchers found that highest productivity can be achieved by specifying new systems for PLA. A line speed increase to more than 180% and a reduction in coat weight to 8.6 µm (10.6 g/m2 or 6.5 lb/3000 ft2) was achieved in this study. These results show that Ingeo 1102 could be used as a paper coating beyond cups.

Lignin/tannin/ZnONP composite coatings were designed for paper-based green packaging. Multiple functions, such as high strength, moisture resistance, low air permeance, heat endurance, UV aging resistance, and antibacterial/mold properties, were successfully integrated into one biobased coating. Prepolymerization improved the physical properties of coatings at high lignin contents. The best ingredient ratio was: 40% lignin, 15% tannin, and 10% ZnONPs (based on tannin weight), and the as-prepared biocoating was labeled LTZn-10. After coated with LTZn-10, the tensile strength and bursting strength of the packaging were efficiently enhanced by more than 3 times and were dramatically increased by 51.6 and 5.6 times at the wet state, respectively, which reveals that the packaging has favorable moisture resistance and it can be used in high humidity environments. Scanning electron microscopy (SEM) proved that most of the pores on the paper were blocked by the coatings, which helped to decrease the air permeance by 10.3 times. Meanwhile, ZnONPs were evenly spread on the coatings, which endowed the packaging with excellent antibacterial/mold performance. No colony or mycelium was found in the test against Gram-negative/positive bacteria and eight common molds. Besides, antibacterial activity is only available while the bacteria come in contact with the coating and no active substances were released into the culture medium, which is a good property that can keep the cargo from contamination of antibacterial agents. In addition, the coated paper presented an improved Tg and thermal degradation temperature, indicating that the coated package has favorable thermostability and can maintain its outstanding physical properties in a wider temperature range. Lignin and tannin promoted the UV stability and service life of the coated paper, as a rare physical decrease was observed after UV aging for 72 h. The function-integrated biobased coating with favorable sustainability is a good candidate to be widely used in paper-based green packaging fields.

A new coating method was developed, based on cellulose regenerated from an N-methylmorpholine N-oxide (NMMO) solution applied to paper. In particular, the purpose of this study was to compare the effectiveness of the “deep coating” method using cellulose regenerated from NMMO solution and the classic pulp refining process as methods to improve paper mechanical properties and overall quality. The “deep coating” name comes from the fact that the coating process is combined with subsequent heating of the coating before its final solidification. As a result of this operation, deep penetration of the cellulosic solution into the paper structure occurs. This increases the contact surface of the solution with the cellulosic fibers, which increases the strength properties of the paper structure. It was found that the cellulosic coating increased the apparent density of the paper, the tensile strength, the elongation, the resistance to bursting, and the double fold number. However, the coating also decreased the air permeability and the tear resistance of the paper samples. Despite some technological difficulties, this method could be an attractive solution in the case of a need for additional functionalization of a paper structure.

Excellent mechanical and electrical properties of graphene-based paper-like materials are essential for applications in flexible conductors, energy-storage devices, etc. The graphene oxide (GO) supernatant separated by centrifugation and ultrasonication has been used to prepare graphene oxide paper and reduced graphene oxide paper (rGOP) with high strength and conductivity. However, this method has cumbersome steps and low supernatant concentration, which greatly increases time and energy consumption, and is not suitable for rapid batch preparation of high-strength and high-thickness rGOP. Herein, a high-speed mechanical shearing method has been used to efficiently exfoliate graphite oxide suspension into high-concentration GO slurry with large lateral size, and rGOP has been further prepared by blade coating and HI acid chemical reduction. Compared with the product prepared by ultrasonic exfoliation method, the average area of GO sheets obtained via the mechanical shear exfoliation method can reach around 16.31 μm2. As a result, the mechanical properties and conductivity of the prepared rGOP have been increased by 30% and 23.5%, respectively, with the tensile strength and electrical conductivity of 478.2 MPa and 208.4 S/cm being obtained. The developed method is of great significance for the large-scale production and emerging applications of lightweight and high-performance rGOP.

"Moringa oleifera (drumstick) wood was evaluated in terms of its chemical composition, morphological features, Kraft pulping behavior, ECF bleaching and mechanical strength properties – important parameters for pulp and paper making – in comparison with Acacia mangium. Moringa oleifera was found to have the following composition: holocellulose 65.5%, lignin 20.5%, pentosan 11.6%, -cellulose 40.5% and extractives content of 5.15%, which made it comparable with the Acacia mangium wood sample. The alkali prehydrolysis of Moringa oleifera was carried out using 2% NaOH at 150 °C. The prehydrolysis liquor (PHL) was found to contain 50.9 mg/kg of calcium, 5140 mg/kg of potassium and 312 mg/kg of iron content. The prehydrolysis step was followed by Kraft pulping in order to obtain chemical grade pulp of kappa number 15-16 under optimized conditions. The Moringa oleifera pulp was bleached using the DEpD bleaching sequence to reach 85% brightness (ISO). The bleached pulp had an average fiber length of 1.21 mm, which was higher than that of Acacia mangium – 0.782 mm. The mechanical strength properties of the unbleached and bleached pulps, such as tear, tensile and burst indices, were also determined to show their suitability for pulp and paper production."

The in-situ synthesis of calcium silicate in the fiber can not only meet the requirements for high loading of paper, but also make up and improve the reduction of paper performance caused by filling. In this investigation, the effects of pulp type, beating degree, fiber ratio, reaction time, rotational speed, dosage of lime milk and dispersant on calcium silicate loading and paper properties were investigated. The results showed that when the beating degree was 40 °SR, the ratio of softwood and hardwood pulp was 1:1, the reaction time was 60 min, the rotation speed was 600 r·min−1, the dosage of lime milk was 1.33 times of the theoretical amount, and the dosage of cationic polyacrylamide was 0.3 % (absolutely dry pulp), the ash content of hand-made sheet was 41.2 %, and the loading amount of calcium silicate was 26.3 %. Under this condition, the comprehensive performance of paper was the best.

The study aimed at the use of char produced during pyrolysis of mix plastic waste. It further focused on producing activated carbon from char and also found its efficacy as efficient adsorbent for treatment of pulp and paper mill wastewater. The activated carbon was characterized in comparison with raw char for their physical, surface and adsorptive properties. Batch type adsorption experiments were carried out using 100 ml wastewater to observe the individual effectiveness using five different variables such as adsorbent dose (0.25–2.0 g), pH (6–10), time (5–24 h), agitation speed (100–200 rpm) and temperature (30–50 °C) by keeping other variables constant which helped to find out the effective range of all the variables. The competency was evaluated on the basis of colour and lignin content of pulp and paper industry wastewater. Once the effective range of different variables was identified, the statistical analysis was conducted to monitor the mutual impact on the reduction in colour and lignin contents in wastewater. From the statistical design applied, the best result was obtained at activated carbon dose (1.25 g), pH (8.0), contact time (7 h), agitation speed (184 rpm) and temperature (40 °C). The study resulted in reduction of 96.48% in colour and 94.25% in lignin at optimized condition in comparison with 87.37 and 80.44%, respectively, at unoptimized conditions. A potential increase in reduction of 9.0% in colour and 14.0% in lignin content was achieved after optimization through statistical design that confirmed its usefulness.

Usage of cellulosic nanofibers, starch-nanocellulose, and polyacrylamide-nanocellulose hybrid systems were investigated for the replacement of imported long bleached kraft fibers in the production of durable papers. In this study, imported softwood kraft pulp was added to cotton pulp at four levels. Nanofibrillated cellulose (NFC) prepared from chemimechanical pulp was added to cotton pulp at a 5% level with optional 1% cationic starch or 0.1% cationic polyacrylamide. Comparative tests were done without NFC at three levels of either cationic starch or cationic polyacrylamide. For each condition, 80 gm-2 handsheets were made, and the physical, mechanical, and optical properties of the paper were compared. The results showed that increases of NFC yielded higher surface smoothness, tensile strength, resistance to bursting, tearing energy, folding endurance, yellowness, and opacity. It also reduced brightness and porosity whether added singly or in combination with cationic starch or polyacrylamide. Increasing cationic starch also increased surface smoothness, tensile strength, resistance to bursting, and folding endurance, but paper opacity was reduced. The field emission-scanning electron microscopy results showed that increased NFC reduced porosity, the paper surface became smoother, and the pores were relatively filled. Finally, the combined treatment of 5% NFC and 1% cationic starch is introduced as a suitable combination.

The pulp and paper industry converts roundwood and recycled fibre, collected from wastepaper into printing and writing papers, and other specialty grades of paper. The pulp and paper mills in Ontar...

This study focused on the applying endo-xylanases to reduce the use of bleaching agent, coupled with the production of xylooligosaccharides (XOs), in mulberry paper making. Paper mulberry pulp (PMP) was consecutively prepared from paper mulberry bark by traditional NaOH-treatment, and two types of thermostable endo-xylanase from Streptomyces thermovulgaris TISTR1948 (wild-type and recombinant endo-xylanases) were employed in the biobleaching of PMP. This process was optimized to achieve maximum XOs yields and the highest PMP quality. The optimal condition was an enzyme dosage of 125 U/g PMP at 12 h of reaction time, both in a 500 mL laboratory bottle and a 150 L reactor. The mixture obtained from the reactor was separated as liquid of XOs derived from PMP (PMP-XOs) and solid biobleached PMP. The PMP-XOs from wild-type endo-xylanase were composed of 31.6% xylopentaose (X5), 30.9% xylohexaose and higher-degree XOs (X ≥ 6), and 11.7% xylobiose (X2), whereas 76.6% of X5 and 8.6% of X2 were the main products from recombinant endo-xylanase. The PMP-XOs derived from both endo-xylanase types exhibited high antioxidant activities, reducing power, phenolic contents, and prebiotic efficacy. In addition, the application of both endo-xylanases enhanced the brightness of PMP by 5.1% and 3.5%, and reduced the kappa number by 9.1% and 3.6%, respectively. Biobleached PMP was subsequently subjected to the NaOCl bleaching step to produce the mulberry paper. This approach could reduce NaOCl consumption by 20–25%, making it an environmentally friendly alternative. The production of valuable prebiotics, such as PMP-XOs, further enhances the economic viability of this approach.

A high-barrier, strong, and antibacterial paper was fabricated by coating the acetylated cellulose solution with different contents of cinnamaldehyde (CIN) on Kraft paper. The antibacterial, antioxidant, mechanical, and barrier properties of coated paper were investigated. When the amount of CIN added in coating reached 6% v/v, the coated paper exhibited excellent antioxidant activity and antibacterial activity against Escherichia coli and Staphylococcus aureus. Notably, the dry and wet tensile strength of paper after coating was increased by 26.4 and 10.6 MPa, respectively. Furthermore, the coated papers' barrier properties against oil, water, water vapor, and oxygen were dramatically improved, especially for the water barrier rate up to 96.4%. Our coated papers with over 6% v/v CIN could extend beef's shelf-life for at least 4 days, which exhibited a promising prospect in eco-friendly antibacterial packaging.