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Environmentally friendly lubricants are lubricants that are easily dissolved in the environment and are not harmful to the ecosystem. It uses to reduce the heat in the contact area so that the machinability of the workpiece and the ability of the chisel will increase. To minimize the use of bio-cutting fluids, lubrication is carried out by minimum drop lubrication in the lathe process. The purpose of this research is to comply with the surface roughness of the workpiece and the shape of the chip. The material used is aluminum 6061, the natural oil used are rubber seed oil, virgin coconut oil, sunflower seed oil, and castor oil. The turning parameters were the depth of cut 0.5 mm, spindle speed of 330 rpm, feed rate 0.231 mm/rev, tool angle 90o, drop lubrication 192 ml/hour, infeed length 100 mm. The results of the research showed that virgin coconut oil has the lowest surface roughness. This is because the viscosity value of virgin coconut oil is very small so that the flow rate is able to work perfectly to lubricate the contact area. It has a thin chip configuration, the tool also wears but did not experience cracks.

This study aims to observe the tool deterioration following application of minimum quantity lubrication method (MQL). The designed MQL system is completed with an Arduino controller system which was able to be either manually-controlled or automatically-controlled. The tool used in this study is DCMT 11 insert type. The Taguchi method using the Orthogonal Array L9 design was used to compile the design of experiments with variations in depth of cut, coolant composition, and cooling fluid application methods. Each variable consists of three levels. Tool deterioration evaluated by observing it under an optic microscope from three sides of the tool. There are four levels of tool deterioration. The value of tool deterioration of each tool is the accumulation of each side view. ANOVA analysis found that depth of cut, cutting tool composition and method of applying coolant influence tool deterioration in percentage by 32.69%, 17.30 % and 12.82% respectively. Moreover, the minimum tool deterioration would be achieved when using the parameter combination of depth of cut of 1.6 mm; mixture composition of 3:7; and using the temperature-controlled MQL.

In machining excessive use of cutting fluid can have a negative impact to the enviroment. An alternative to overcome this problem is by using the minimum quantity lubrication method (MQL). In MQL method the cutting fluid is flowed by compressed air. This research aim to design and implement an Arduino-based controller for further minimize the use of cutting fluid in MQL system. It was programmed that the pump would only work when the tool temperature beyond 70 oC and vice versa. Observation shows that the controller work accordingly. Other experiments were carried out to check the fluid consumption with Taguchi method. It was proof that applying the controller was able to reduce the fluid consumption.