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In this study, two types of Cu/Nb multilayer composite sheets with individual layer thicknesses of 11.11 μm and 0.35 μm, respectively, were first prepared and then tested by micro-blanking. The results show that the sheets of 0.35 μm exhibit higher ultimate tensile and shear strengths, and greater elongation, compared to those with an individual layer thickness of 11.11 μm. The sheet with an individual layer thickness of 11.11 μm achieves optimal blanking accuracy at a relative blanking clearance of 7%. Additionally, when the relative blanking clearance is 3%, it exhibits a significant proportion of smooth areas on the shear surface. Investigation of the shear surface at different ratios of punch stroke to sheet thickness (h/t) reveals that the Cu/Nb multilayer composite sheet experiences significant extrusion and bending during the micro-blanking process. Furthermore, the laminated structure exhibits remarkable continuity and deformation mobility, delaying crack formation. This study provides theoretical support for the plastic micro-blanking technology of multilayer composite.

Apart from traditional optimization techniques, e.g. progressive optimality algorithm (POA), modern intelligence algorithms, like genetic algorithms, differential evolution have been widely used to solve optimization problems. This paper deals with comparative analysis of POA, GA and DE and their applications in a reservoir operation problem. The results show that both GA and DES are feasible to reservoir operation optimization, but they display different features. GA and DE have many parameters and are difficult in determination of these parameter values. For simple problems with mall number of decision variables, GA and DE are better than POA when adopting appropriate parameter values and constraint handling methods. But for complex problem with large number of variables, POA combined with simplex method are much superior to GA and DE in time-assuming and quality of optimal solutions. This study helps to select proper optimization algorithms and parameter values in reservoir operation.