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Direct femtosecond (fs) laser processing is a maskless fabrication technique that can effectively modify the optical, electrical, mechanical, and tribological properties of materials for a wide range of potential applications. However, the eventual implementation of fs-laser-treated surfaces in actual devices remains challenging because it is difficult to precisely control the surface properties. Previous studies of the morphological control of fs-laser-processed surfaces mostly focused on enhancing the uniformity of periodic microstructures. Here, guided by the plasmon hybridisation model, we control the morphology of surface nanostructures to obtain more control over spectral light absorption. We experimentally demonstrate spectral control of a variety of metals [copper (Cu), aluminium (Al), steel and tungsten (W)], resulting in the creation of broadband light absorbers and selective solar absorbers (SSAs). For the first time, we demonstrate that fs-laser-produced surfaces can be used as high-temperature SSAs. We show that a tungsten selective solar absorber (W-SSA) exhibits excellent performance as a high-temperature solar receiver. When integrated into a solar thermoelectric generation (TEG) device, W-SSA provides a 130% increase in solar TEG efficiency compared to untreated W, which is commonly used as an intrinsic selective light absorber., Materials processing: laser modified metals Femtosecond-laser processing of materials has many potential applications including high-efficiency incandescent lamps and solar-thermal receivers. A longstanding challenge is the ability to control the emerging properties of the treated surfaces. A research team at Chunlei Guo’s lab from the Institute of Optics at the University of Rochester showed that the spectral absorption properties of treated metals can be controlled systematically by controlling the laser processing parameters. They showed that the formed structures act as interacting nano-antennas which absorbs light based on the excitation of electromagnetic resonances. As a direct application, they converted a Tungsten surface to a selective solar-absorber and used it to operate a thermoelectric generator which resulted in a 130% increase in efficiency compared to an untreated tungsten receiver.

Optical activation of material properties illustrates the potentials held by tuning light-matter interactions with impacts ranging from basic science to technological applications. Here, we demonstrate for the first time that composite nanostructures providing nonlocal environments can be engineered to optically trigger photoinduced charge-transfer-dynamic modulations in the solid state. The nanostructures explored herein lead to out-of-phase behavior between charge separation and recombination dynamics, along with linear charge-transfer-dynamic variations with the optical-field intensity. Using transient absorption spectroscopy, up to 270% increase in charge separation rate is obtained in organic semiconductor thin films. We provide evidence that composite nanostructures allow for surface photovoltages to be created, which kinetics vary with the composite architecture and last beyond optical pulse temporal characteristics. Furthermore, by generalizing Marcus theory framework, we explain why charge-transfer-dynamic modulations can only be unveiled when optic-field effects are enhanced by nonlocal image-dipole interactions. Our demonstration, that composite nanostructures can be designed to take advantage of optical fields for tuneable charge-transfer-dynamic remote actuators, opens the path for their use in practical applications ranging from photochemistry to optoelectronics., Controlling and modulating charge transfer dynamics in composite nanostructures, though promising for optoelectronic applications, remains a challenge. Here, the authors report optical control of charge separation and recombination processes in organic semiconductor-based composite nanostructures.

Femtosecond (fs) laser processing can significantly alter the optical, thermal, mechanical, and electrical properties of materials. Here, we show that fs-laser processing transforms aluminum (Al) to a highly efficient and multipronged heat exchanger. By optimizing the formed surface nano- and microstructures, we increase the Al emissivity and surface area by 700% and 300%, respectively. Accordingly, we show that fs-laser treated Al (fs-Al) increases the radiative and convective cooling power of fs-Al by 2100% and 300%, respectively, at 200 °C. As a direct application, we use fs-Al as a heat sink for a thermoelectric generator (TEG) and demonstrate a 280% increase in the TEG output power compared to a TEG with an untreated Al heat exchanger at 200 °C. The multipronged enhancement in fs-Al heat exchange properties lead to an increase in the TEG output power over a wide temperature (T) range (T>50°C). Conversely, a simple radiative cooling heat exchanger increases the TEG output power within a limited temperature range (T>150°C). We investigate the laser processing parameters necessary to maximize the spectral emissivity and surface area of fs-Al. Fs-Al promises to be a widely used and compact heat exchanger for passive cooling of computers and data centers as well as to increase the efficiency of TEGs incorporated in sensors and handheld electronics., Graphical abstract Image 1, Highlights • We produced a novel heat-exchanger by creating nano/micro surface structures on Al via femtosecond laser processing. • We increased the Al emissivity, surface area, radiative and convective cooling by 700%, 300%, 2100% and 300% respectively. • We demonstrated a 280% increase in the TEG output power compared with an untreated Al heat exchanger at 200 °C.